Description

SERVICE MANUAL TABLE OF CONTENTS

Chapter 1 Introduction
1.1 System Construction
1.2 Product Specifications

Chapter 2 Installation
2.1 Making Pre-Checks
2.2 Unpacking and Installation
2.3 Checking the Connection to the Network
2.4 Troubleshooting the Network
2.5 Checking the Images/Operations
2.6 Installing the Card Reader.
2.7 Installing the Original Holder
2.8 Installing the Reader Heater
2.9 Installing the Cassette Heater
2.10 Installing the Cassette Heater for the Cassette Pedestal
2.11 Installing the Deck Heater
2.12 Installing the Memory
2.13 Installing the Memory (System upgrade memory)
2.14 Installing the Expansion Bus Kit
2.15 Installing the Voice Guidance Kit
2.16 Installing the Voice Operation Kit
2.17 Installing the Wireless Network Interface Adapter
2.18 Installing the IPSec Board

Chapter 3 Basic Operation
3.1 Construction
3.2 Basic Sequence

Chapter 4 Main Controller
4.1 Construction
4.2 Construction of the Electrical Circuitry
4.3 Start-Up Sequence
4.4 Shut-Down Sequence
4.5 Image Processing
4.6 Flow of Image Data
4.7 Parts Replacement Procedure

Chapter 5 Original Exposure System
5.1 Construction
5.2 Basic Sequence
5.3 Various Control
5.4 Parts Replacement Procedure

Chapter 6 Laser Exposure
6.1 Construction
6.2 Basic Sequence
6.3 Various Controls
6.4 Parts Replacement Procedure

Chapter 7 Image Formation
7.1 Construction
7.2 Image Formation Process
7.3 Basic Sequence
7.4 Image Stabilization Control
7.5 Drum Unit
7.6 Drum Cleaner Unit
7.7 Developing Unit
7.8 Toner Container
7.9 Transfer Unit
7.10 Transfer Mechanism
7.11 Photosensitive Drum Cleaning
7.12 Parts Replacement Procedure

Chapter 8 Pickup/Feeding System
8.1 Construction
8.2 Basic Sequence
8.3 Detecting Jams
8.4 Cassette Pick-Up Unit
8.5 Manual Feed Pickup Unit
8.6 Registration Unit
8.7 Duplex Feeding Unit
8.8 Parts Replacement Procedure

Chapter 9 Fixing System
9.1 Construction
9.2 Basic Sequence
9.3 Various Control Mechanisms
9.4 Protective Functions
9.5 Parts Replacement Procedure

Chapter 10 External and Controls
10.1 Control Panel
10.2 Counters
10.3 Fans
10.4 Power Supply System
10.5 Parts Replacement Procedure

Chapter 11 MEAP
11.1 MEAP

Chapter 12 e-maintenance/imageWARE Remote
12.1 e-maintenance/imageWARE Remote

Chapter 13 Maintenance and Inspection
13.1 Periodically Replaced Part
13.2 Durables and Consumables
13.3 Scheduled Servicing Basic Procedure
13.4 Cleaning

Chapter 14 Standards and Adjustments
14.1 Image Adjustments
14.2 Scanning System
14.3 Laser Exposure System
14.4 Image Formation System
14.5 Electrical Components
14.6 Pickup/Feeding System

Chapter 15 Correcting Faulty Images
15.1 Making Initial Checks
15.2 Outline of Electrical Components

Chapter 16 Self Diagnosis
16.1 Error Code Details
16.2 Error Code (SEND)
16.3 Jam Code
16.4 Alarm Code

Chapter 17 Service Mode
17.1 Outline
17.2 DISPLAY (Status Display Mode)
17.3 I/O (I/O Display Mode)
17.4 ADJUST (Adjustment Mode)
17.5 FUNCTION (Operation/Inspection Mode)
17.6 OPTION (Machine Settings Mode)
17.7 TEST (Test Print Mode)
17.8 COUNTER (Counter Mode)

Chapter 18 Upgrading
18.1 Outline
18.2 Making Preparations
18.3 Formatting the HDD
18.4 Downloading System Software

Chapter 19 Service Tools
19.1 Service Tools

PARTS MANUAL TABLE OF CONTENTS

A1 ASSEMBLY LOCATION DIAGRAM
A2 OPTION PARTS CATALOG LIST
001 ACCESSORIES
100 EXTERNAL COVERS, PANELS, ETC.
101 MACHINE FRONT PLATE
102 INTERNAL COMPONENTS 1
103 INTERNAL COMPONENTS 2
104 INTERNAL COMPONENTS 3
105 MACHINE REAR PLATE 1
106 MACHINE REAR PLATE 2
107 MACHINE REAR PLATE 3
115 RIGHT DOOR ASSEMBLY
116 PAPER FEEDER FRAME ASSEMBLY
130 CONTROL PANEL ASSEMBLY
140 POWER CORD TERMINAL ASSEMBLY
145 RIGHT LOWER DOOR ASSEMBLY
250 MAIN DRIVE ASSEMBLY (iR3225 Series)
251 MAIN DRIVE ASSEMBLY (iR3245/3235/3230 Series)
261 DUPLEXING DRIVE ASSEMBLY (iR3245/3235/3230 Series)
281 FIXING DELIVERY DRIVE ASSEMBLY
300 CASSETTE 1
301 CASSETTE 2
310 PAPER PICK-UP ASSEMBLY 1
311 PAPER PICK-UP ASSEMBLY 2
315 MULTI FEED TRAY ASSEMBLY
350 PAPER DELIVERY ASSEMBLY
351 2ND/3RD DELIVERY ASSEMBLY
352 2ND UPPER DELIVERY ASSEMBLY
353 2ND DELIVERY FRAME ASSEMBLY
354 3RD DELIVERY FRAME ASSEMBLY
370 CASSETTE HEATER ASSEMBLY
400 READER ASSEMBLY
460 LASER SCANNER ASSEMBLY
500 DRUM CARTRIDGE ASSEMBLY
621 HOPPER ASSEMBLY
640 DEVELOPING ASSEMBLY
810 FIXING ASSEMBLY
900 CONTROLLER BOX ASSEMBLY
910 MAIN POWER SUPPLY PCB ASSEMBLY
930 DC CONTROLLER PCB ASSEMBLY
931 READER CONTROLLER PCB ASSEMBLY
932 MAIN CONTROLLER PCB ASSEMBLY
950 IMAGE PCB ASSEMBLY
994 RELAY DELIVERY CONT. PCB ASS’Y
A01 DADF MOUNTING HARDWARE (ADF model)
A10 INTERNAL COMPONENTS (ADF model)
A11 BASE ASSEMBLY (ADF model)
A12 PAPER PICK-UP COVER ASSEMBLY (ADF model)
A13 DOCUMENT TRAY ASSEMBLY (ADF model)
A21 DRIVE ASSEMBLY (ADF model)
A41 FEEDER ASSEMBLY (ADF model)
A90 ADF CONTROLLER PCB ASSEMBLY (ADF model)
T21 ATTACHMENT PARTS (FAX model)
T22 FAX ASSEMBLY (FAX model)
T23 SPEAKER ASSEMBLY (FAX model)