Description
SERVICE MANUAL TABLE OF CONTENTS
1. PRODUCT INFORMATION
1.1 SPECIFICATIONS
1.2 MACHINE CONFIGURATION
1.3 GUIDANCE FOR THOSE WHO ARE FAMILIAR WITH PREDECESSOR PRODUCTS
1.4 OVERVIEW
2. INSTALLATION
2.1 INSTALLATION REQUIREMENTS
2.2 MAIN MACHINE
2.3 A3/DLT FEEDER KIT (D482)
2.4 LCT (B473)
2.5 LG/B4 FEEDER KIT (B474)
2.6 MULTI FOLDING UNIT (D454)
2.7 3000-SHEET FINISHER (D460)
2.8 PUNCH UNIT (B531).
2.9 JOGGER UNIT (B513)
2.10 2000/3000-SHEET FINISHERS (D373/D374)
2.11 PUNCH UNIT (B702)
2.12 COVER INTERPOSER TRAY (B704)
2.13 OUTPUT JOGGER UNIT (B703)
2.14 MAIL BOX (B762)
2.15 COPY TRAY (B756)
2.16 KEY CARD BRACKET (B498), KEY COUNTER BRACKET (B452)
2.17 KEY COUNTER TYPE A (B870)
2.18 COPY CONNECTOR KIT (B328)
2.19 USB2.0/SD SLOT TYPE C (D464)
2.20 MFP OPTIONS
3. PREVENTIVE MAINTENANCE
3.1 PM TABLES
4. REPLACEMENT AND ADJUSTMENT
4.1 GENERAL CAUTIONS
4.2 SPECIAL TOOLS AND LUBRICANTS
4.3 OPERATION PANEL AND EXTERNAL COVERS
4.4 SCANNER
4.5 LASER UNIT
4.6 DRUM UNIT
4.7 DEVELOPMENT UNIT
4.8 TRANSFER BELT UNIT
4.9 FUSING UNIT
4.10 DUPLEX UNIT
4.11 PAPER FEED
4.12 PCBS AND HDD
4.13 ADF
4.14 COPY IMAGE ADJUSTMENTS: PRINTING/SCANNING
4.15 TOUCH SCREEN CALIBRATION
5. SYSTEM MAINTENANCE
5.1 SERVICE PROGRAM MODE
5.2 RESETS
5.3 TEST PATTERN PRINTING
5.4 UPDATING THE FIRMWARE
5.5 SERVICE PROGRAM MODE TABLES
5.6 INPUT/OUTPUT CHECK
5.7 USING THE DEBUG LOG
6. TROUBLESHOOTING
6.1 SERVICE CALL CONDITIONS
6.2 IMPORTANT SP CODES
6.3 JAM DETECTION
6.4 PROGRAM DOWNLOAD
6.5 TIMING CHARTS
6.6 OTHER PROBLEMS
7. ENERGY SAVING
7.1 ENERGY SAVE
7.2 PAPER SAVE
D062/D063/D065/D066 APPENDICES
B473 LARGE CAPACITY TRAY RT43
B513 OUTPUT JOGGER UNIT TYPE 1075/B531 PUNCH UNIT TYPE 1075
B704 COVER INTERPOSER TRAY TYPE 3260
B762 MAILBOX CS391
D373 FINISHER SR4040/D374 FINISHER SR4030
D418 FAX OPTION TYPE 9001
D454 MULTI-FOLDING UNIT FD5000
LARGE CAPACITY TRAY B473 TABLE OF CONTENTS
1. REPLACEMENT AND ADJUSTMENT
1.1 EXTERNAL COVERS
1.2 PICK-UP/FEED/SEPARATION ROLLERS
1.3 PICK-UP SOLENOID
1.4 PAPER END SENSOR, UPPER COVER SWITCHES
1.5 TRAY MOTOR
1.6 PAPER STACK SENSOR
1.7 PAPER SIZE ADJUSTMENT
2. DETAILS
2.1 OVERVIEW
PARTS MANUAL TABLE OF CONTENTS
D062/D063/D065/D066 PARTS LOCATION AND LIST Location of Unit
1.Exterior 1 (D062/D063/D065/D066)
2.Exterior 2 (D062/D063/D065/D066)
3.Exterior 3 (D062/D063/D065/D066)
4.Exterior 4 (D062/D063/D065/D066)
5.Operation Panel (D062/D063/D065/D066)
6.DF Exterior (D062/D063/D065/D066)
7.DF Original Feed 1 (D062/D063/D065/D066)
8.DF Original Feed 2 (D062/D063/D065/D066)
9.DF Original Transfer 1 (D062/D063/D065/D066)
10.DF Original Transfer 2(D062/D063/D065/D066)
11.DF Original Transfer 3(D062/D063/D065/D066)
12.DF Original Transfer 4(D062/D063/D065/D066)
13.DF Original Exit (D062/D063/D065/D066)
14.DF Drive/Electrical 1 (D062/D063/D065/D066)
15.DF Drive/Electrical 2 (D062/D063/D065/D066)
16.DF Frame Section (D062/D063/D065/D066)
17.Optics Section 1 (D062/D063/D065/D066)
18.Optics Section 2 (D062/D063/D065/D066)
19.Optics Section 3 (D062/D063/D065/D066)
20.Optics Section 4 (D062/D063/D065/D066)
21.Laser Unit (D062/D063/D065/D066)
22.Tandem Tray 1 (D062/D063/D065/D066)
23.Tandem Tray 2 (D062/D063/D065/D066)
24.Tandem Tray 3 (D062/D063/D065/D066)
25.Universal Tray (D062/D063/D065/D066)
26.By-pass Feed Tray (D062/D063/D065/D066)
27.Paper Feed Unit 1 (D062/D063/D065/D066)
28.Paper Feed Unit 2 (D062/D063/D065/D066)
29.Vertical Transport (D062/D063/D065/D066)
30.Paper Registration 1 (D062/D063/D065/D066)
31.Paper Registration 2 (D062/D063/D065/D066)
32.Paper Registration 3 (D062/D063/D065/D066)
33.Toner Hopper Section (D062/D063/D065/D066)
34.Toner Supply Unit (D062/D063/D065/D066)
35.Development Unit 1 (D062/D063/D065/D066)
36.Development Unit 2 (D062/D063/D065/D066)
37.Charge Unit (D062/D063/D065/D066
38.PCU 1 (D062/D063/D065/D066)
39.PCU 2 (D062/D063/D065/D066)
40.PCU 3 (D062/D063/D065/D066)
41.Transfer Belt Unit 1 (D062/D063/D065/D066)
42.Transfer Belt Unit 2 (D062/D063/D065/D066)
43.Fusing Unit 1 (D062/D063/D065/D066)
44.Fusing Unit 2 (D062/D063/D065/D066)
45.Fusing Unit 3 (D062/D063/D065)
46.Fusing Unit 4 (D066)
47.Fusing Unit 5 (D062/D063/D065)
48.Fusing Unit 6 (D066)
49.Paper Exit Section 1 (D062/D063/D065/D066)
50.Paper Exit Section 2 (D062/D063/D065/D066)
51.Paper Exit Section 3 (D062/D063/D065/D066)
52.Duplex Unit 1 (D062/D063/D065/D066)
53.Duplex Unit 2 (D062/D063/D065/D066)
54.Duplex Unit 3 (D062/D063/D065/D066)
55.Duplex Unit 4 (D062/D063/D065/D066)
56.Duplex Unit 5 (D062/D063/D065/D066)
57.Waste Toner Collection Transport
58.Drive Section 1 (D062/D063/D065/D066)
59.Drive Section 2 (D062/D063/D065/D066)
60.Drive Section 3 (D065/D066)
61.Electrical Section 1 (D062/D063/D065/D066)
62.Electrical Section 2 (D062/D063/D065/D066)
63.Electrical Section 3 (D062/D063/D065/D066)
64.Electrical Section 4 (D062/D063/D065/D066)
65.Electrical Section 5 (D062/D063/D065/D066)
66.Electrical Section 6 (D062/D063/D065/D066)
67.Electrical Section 7 (D062/D063/D065/D066)
68.Electrical Section 8 (D062/D063/D065/D066)
69.Electrical Section 9 (D062/D063/D065/D066)
70.Frame Section 1 (D062/D063/D065/D066)
71.Frame Section 2 (D062/D063/D065/D066)
72.Frame Section 3 (D062/D063/D065/D066)
73.Frame Section 4 (D062/D063/D065/D066)
74.Frame Section 5 (D062/D063/D065/D066)
75.BCU Board (D062/D063/D065/D066)
76.IPU Board (D062/D063/D065/D066)
77.Control Board (D062/D063/D065/D066)
78.Decal and Documents(D062/D063/D065/D066)
79.Special Tools (D062/D063/D065/D066)
D062/D063/D065/D066
PARTS INDEX
COPY CONNECTOR TYPE 3260 B328 PARTS LOCATION AND LIST
1.COPY CONNECTOR (B328)
COPY CONNECTOR TYPE 3260 B328
PARTS INDEX
KEY COUNTER BRACKET TYPE 1027/OPTIONAL COUNTER INTERFACE UNIT TYPE A B452/B870 PARTS LOCATION AND LIST
1.Key Counter/Optional Counter Interface (B452/B870) 2
KEY COUNTER BRACKET TYPE 1027/OPTIONAL COUNTER INTERFACE UNIT TYPE A B452/B870 PARTS INDEX
PARTS INDEX
LCT RT43/LG SIZE TRAY TYPE 1075 B473/B474 PARTS LOCATION AND LIST
1.EXTERIOR (B473)
2.PAPER FEED 1 (B473)
3.PAPER FEED 2 (B473)
4.TRAY DRIVE 1 (B473)
5.TRAY DRIVE 2 (B473)
6.TRAY DRIVE 3 (B473)
7.TRAY EXTENSION KIT (B474)
8.A3 PAPER TRAY KIT 1 (B475)
9.A3 PAPER TRAY KIT 2 (B475)
10.MAIN CONTROL BOARD (B473)
11.DECALS AND DOCUMENTS (B473/B475)
LCT RT43/LG SIZE TRAY TYPE 1075 B473/B474 PARTS INDEX
PARTS INDEX
TAB SHEET HOLDER TYPE 3260 B499 PARTS LOCATION AND LIST
1.TAB SHEET HOLDER (B499)
TAB SHEET HOLDER TYPE 3260 B499 PARTS INDEX
PARTS INDEX
OUTPUT JOGGER UNIT TYPE 1075 B513 PARTS LOCATION AND LIST
1.JOGGER UNIT (B513)
OUTPUT JOGGER UNIT TYPE 1075 B513 PARTS INDEX
PARTS INDEX
PUNCH UNIT TYPE 1075 B531 PARTS LOCATION AND LIST
1.PUNCH UNIT (B531)
PUNCH UNIT TYPE 1075 B531 PARTS INDEX
PARTS INDEX
PUNCH UNIT TYPE 3260 B702 PARTS LOCATION AND LIST
1.Punch Unit 1 (B702)
2.Punch Unit 2 (B702)
PUNCH UNIT TYPE 3260 B702 PARTS INDEX
PARTS INDEX
OUTPUT JOGGER UNIT TYPE 3260 B703 PARTS LOCATION AND LIST
1.Output Jogger Unit (B703)
OUTPUT JOGGER UNIT TYPE 3260 B703 PARTS INDEX
PARTS INDEX
COVER INTERPOSER TRAY TYPE 3260 B704 PARTS LOCATION AND LIST
1.Exterior (B704)
2.Original Feed 1 (B704)
3.Original Feed 2 (B704)
4.Original Feed 3 (B704)
5.Original Transfer (B704)
6.Drive And Electrical (B704)
COVER INTERPOSER TRAY TYPE 3260 B704 PARTS INDEX
PARTS INDEX
COPY TRAY TYPE 2075 B756 PARTS LOCATION AND LIST
1.COPY TRAY (B756)
COPY TRAY TYPE 2075 B756 PARTS INDEX
PARTS INDEX
MAILBOX CS391 B762 PARTS LOCATION AND LIST
1.EXTERIOR (B762)
2.PAPER EXIT 1 (B762)
3.PAPER EXIT 2 (B762)
4.PAPER EXIT 3 (B762)
MAILBOX CS391 B762 PARTS INDEX
PARTS INDEX
FINISHER SR4040 D373-57 PARTS LOCATION AND LIST
1.Exterior (D373)
2.Paper Transfer (D373)
3.Shift Transfer Section 1 (D373)
4.Shift Transfer Section 2 (D373)
5.Shift Transfer Section 3 (D373)
6.Paper Exit 1 (D373)
7.Paper Exit 2 (D373)
8.Staple Transfer Section 1 (D373)
9.Staple Transfer Section 2 (D373)
10.Staple Tray 1 (D373)
11.Staple Tray 2 (D373)
12.Staple Tray 3 (D373)
13.Staple Tray 4 (D373)
14.Staple Tray 5 (D373)
15.Staple Tray 6 (D373)
16.Paper fold Section 1 (D373)
17.Paper fold Section 2 (D373)
18.Paper fold Section 3 (D373)
19.Shift Tray (D373)
20.Drive Section 1 (D373)
21.Drive Section 2 (D373)
22.Drive Section 3 (D373)
23.Electrical Section (D373)
24.Frame Section (D373)
25.Decals and Documents (D373)
FINISHER SR4040 D373-57 PARTS INDEX
PARTS INDEX
FINISHER SR4030 D374-57 PARTS LOCATION AND LIST
1.Exterior (D374)
2.Paper Transfer (D374)
3.Shift Transfer Section 1 (D374)
4.Shift Transfer Section 2 (D374)
5.Shift Transfer Section 3 (D374)
6.Paper Exit 1 (D374)
7.Paper Exit 2 (D374)
8.Staple Transfer Section 1 (D374)
9.Staple Transfer Section 2 (D374)
10.Staple Tray 1 (D374)
11.Staple Tray 2 (D374)
12.Staple Tray 3 (D374)
13.Staple Tray 4 (D374)
14.Shift Tray (D374)
15.Drive Section 1 (D374)
16.Drive Section 2 (D374)
17.Drive Section 3 (D374)
18.Electrical Section (D374)
19.Frame Section (D374)
20.Decals and Documents (D374)
FINISHER SR4030 D374-57 PARTS INDEX
PARTS INDEX
FAX OPTION/G3 INTERFACE TYPE 9001 D418 PARTS LOCATION AND LIST
1.Fax Unit (D418)
2.G3 Unit (D418)
FAX OPTION/G3 INTERFACE TYPE 9001 D418 PARTS INDEX
PARTS INDEX
MULTI-FOLDING UNIT FD5000 D454 PARTS LOCATION AND LIST
1.Exterior 1 (D454)
2.Exterior 2 (D454)
3.Paper Transfer:Entrance (D454)
4.Paper Transfer 1 (D454)
5.Paper Transfer 2 (D454)
6.Paper Transfer 3 (D454)
7.Fold Unit 1 (D454)
8.Fold Unit 2 (D454)
9.Fold Unit 3 (D454)
10.Fold Unit 4 (D454)
11.Fold Unit 5 (D454)
12.Fold Unit 6 (D454)
13.Fold Unit 7 (D454)
14.Fold Unit 8 (D454)
15.Fold Unit 9 (D454)
16.Fold Unit 10 (D454)
17.Fold Unit 11 (D454)
18.Fold Unit 12 (D454)
19.Fold Unit 13 (D454)
20.Fold Unit 14 (D454)
21.Fold Unit 15 (D454)
22.Fold Unit 16 (D454)
23.Fold Unit 17 (D454)
24.Fold Unit 18 (D454)
25.Fold Unit 19 (D454)
26.Fold Unit 20 (D454)
27.Fold Unit 21 (D454)
28.Fold Unit 22 (D454)
29.Paper Exit Section 1 (D454)
30.Paper Exit Section 2 (D454)
31.Paper Exit Section 3 (D454)
32.Drive Section (D454)
33.Electrical Section (D454)
34.Frame Section (D454)
MULTI-FOLDING UNIT FD5000 D454 PARTS INDEX
PARTS INDEX
FINISHER SR4050 D460 PARTS LOCATION AND LIST
1.Exterior (D460)
2.Paper Transfer:Entrance (D460)
3.Paper Transfer:Proof Tray (D460)
4.Proof Tray Exit Section (D460)
5.Paper Transfer:Staple 1 (D460)
6.Paper Transfer:Staple 2 (D460)
7.Staple Tray Unit 1 (D460)
8.Staple Tray Unit 2 (D460)
9.Staple Tray Unit 3 (D460)
10.Staple Tray Unit 4 (D460)
11.Staple Tray Unit 5 (D460)
12.Staple Tray Unit 6 (D460)
13.Paper Tray Drive Section 1 (D460)
14.Paper Tray Drive Section 2 (D460)
15.Paper Tray Drive Section 3 (D460)
16.Paper Tray Drive Section 4 (D460)
17.Paper Tray Drive Section 5 (D460)
18.Drive Section (D460)
19.Electrical Section (D460)
20.Frame Section 1 (D460)
21.Frame Section 2 (D460)
FINISHER SR4050 D460 PARTS INDEX
PARTS INDEX
MFP CONTROLLER OPTIONS B328/B679/B826/B829/D377/ D430/D462/D463 PARTS LOCATION AND LIST
1.MFP Controller Options 1
2.MFP Controller Options 2
MFP CONTROLLER OPTIONS B328/B679/B826/B829/D377/ D430/D462/D463 PARTS INDEX
PARTS INDEX
