Description
SERVICE MANUAL TABLE OF CONTENTS
1. INSTALLATION
1.1 INSTALLATION REQUIREMENTS
1.2 MACHINE INSTALLATION [ALL MODELS]
1.3 SUPPLIES [ALL MODELS]
2. PREVENTIVE MAINTENANCE SCHEDULE
2.1 USER MAINTENANCE
2.2 SERVICE MAINTENANCE
3. REPLACEMENT AND ADJUSTMENT
3.1 GENERAL
3.2 SPECIAL TOOLS [ALL MODELS]
3.3 COVERS
3.4 LASER UNIT
3.5 TRANSFER ROLLER [ALL MODELS]
3.6 TONER END SENSOR [ALL MODELS]
3.7 FUSING
3.8 PAPER FEED
3.9 BY-PASS TRAY [G112/G113/G116]
3.10 PRINTER CONTROLLER BOARD [ALL MODELS]
3.11 ENGINE BOARD [ALL MODELS]
3.12 MAIN MOTOR [ALL MODELS]
3.13 SOLENOIDS AND CLUTCHES [ALL MODELS]
3.14 POWER SUPPLY BOARD AND HIGH VOLTAGE SUPPLY BOARD [ALL MODELS]
3.15 COOLING FAN [ALL MODELS]
3.16 IMAGE ADJUSTMENT
4. TROUBLESHOOTING
4.1 SERVICE CALL CONDITIONS
4.2 CONTROLLER ERROR
4.3 ELECTRICAL COMPONENT DEFECTS [ALL MODELS]
4.4 BLOWN FUSE CONDITIONS [ALL MODELS]
4.5 LEDS [ALL MODELS]
5. SERVICE TABLES
5.1 SERVICE PROGRAM MODE [ALL MODELS]
5.2 PRINTER CONTROLLER SERVICE MODE [ALL MODELS]
5.3 PRINTER ENGINE SERVICE MODE [ALL MODELS]
5.4 UPDATING THE FIRMWARE
5.5 ERROR RECOVERY [ALL MODELS]
5.6 REMOTE FIRMWARE UPDATE (RFU) [ALL MODELS]
5.7 LOOP-BACK TEST [ALL MODELS]
5.8 POWER-ON SELF TESTS [ALL MODELS]
5.9 USER PROGRAM MODES [ALL MODELS]
5.10 DIP SWITCHES [ALL MODELS]
5.11 NVRAM DATA UPLOAD/DOWNLOAD [G112/G113/G116]
5.12 SD CARD APPLI MOVE [G112/G113/G116
6. DETAILED SECTION DESCRIPTIONS
6.1 OVERVIEW
6.2 BOARD STRUCTURE
6.3 PRINTING PROCESS
6.4 PAPER FEED [ALL MODELS]
6.5 IMAGE FUSING AND PAPER EXIT [ALL MODELS]
6.6 CONTROLLER FUNCTIONS [ALL MODELS]
SPECIFICATIONS (G091)
1. GENERAL SPECIFICATIONS
2. PHYSICAL SPECIFICATIONS
3. CONTROLLER
4. SUPPORTED PAPER SIZES
5. OPERATION PANEL LED SPECIFICATIONS
6. EXTERNAL OPTIONS
7. SOFTWARE ACCESSORIES
8. MACHINE CONFIGURATION
SPECIFICATIONS (G094/G095)
1. GENERAL SPECIFICATIONS
2. PHYSICAL SPECIFICATIONS
3. CONTROLLER
4. SUPPORTED PAPER SIZES
5. OPERATION PANEL LED SPECIFICATIONS
6. EXTERNAL OPTIONS
7. SOFTWARE ACCESSORIES
8. MACHINE CONFIGURATION
SPECIFICATIONS (G116)
1. GENERAL SPECIFICATIONS
2. PHYSICAL SPECIFICATIONS
3. CONTROLLER
4. SUPPORTED PAPER SIZES
5. OPERATION PANEL LED SPECIFICATIONS
6. EXTERNAL OPTIONS
7. SOFTWARE ACCESSORIES
8. MACHINE CONFIGURATION
SPECIFICATIONS (G112/G113)
1. GENERAL SPECIFICATIONS
2. PHYSICAL SPECIFICATIONS
3. CONTROLLER
4. SUPPORTED PAPER SIZES
5. OPERATION PANEL LED SPECIFICATIONS
6. EXTERNAL OPTIONS
7. SOFTWARE ACCESSORIES
8. MACHINE CONFIGURATION
PAPER TRAY UNIT (G360)/ENVELOPE FEEDER (G362)
DUPLEX UNIT (G361)
DUPLEX UNIT (G552)
FOUR-BIN MAILBOX (G553)
ONE-BIN SHIFT TRAY (G554)
PAPER TRAY UNIT (G555)/ENVELOPE FEEDER (G556)
PAPER TRAY UNIT (G399)/ENVELOPE FEEDER (G807)
DUPLEX UNIT (G806)
PARTS MANUAL TABLE OF CONTENTS
G112/G113/G094/G095 PARTS LOCATION AND LIST
1.EXTERIOR 1 (G094/G095/G112/G113)
2.EXTERIOR 2 (G094/G095/G112/G113)
3.LD UNIT (G094/G095/G112/G113)
4.PAPER TRAY (G094/G095/G112/G113)
5.PAPER REGISTRATION 1 (G094/G095/G112/G113)
6.PAPER REGISTRATION 5 (G094/G095/G112/G113)
7.TRANSFER SECTION (G094/G095/G112/G113)
8.FUSING UNIT 1 (G094/G095/G112/G113)
9.FUSING UNIT 2 (G094/G095/G112/G113)
10.PAPER EXIT (G094/G095/G112/G113)
11.DRIVE SECTION (G094/G095/G112/G113)
12.ELECTRICAL SECTION 1 (G094/G095/G112/G113)
13.ELECTRICAL SECTION 2 (G094/G095/G112/G113)
14.MAIN CONTROL BOARD (G094)
15.MAIN CONTROL BOARD (G095)
16.MAIN CONTROL BOARD (G112)
17.MAIN CONTROL BOARD (G113)
18.ENGINE BOARD (G094/G095)
19.ENGINE BOARD (G112/G113)
20.DECALS AND DOCUMENTS (G094/G095/G112/G113)
21.SPECIAL TOOLS (G094/G095/G112/G113)
G112/G113/G094/G095 PARTS INDEX
PARTS INDEX
PAPER FEED UNIT TYPE 400 G360 PARTS LOCATION AND LIST
1.PAPER TRAY (G360)
2.PAPER FEED DRIVE (G360)
3.FRAME SECTION (G360)
4.DECALS AND DOCUMENTS (G360)
PAPER FEED UNIT TYPE 400 G360 PARTS INDEX
PARTS INDEX
DUPLEX UNIT AD450 G361 PARTS LOCATION AND LIST
1.DUPLEX UNIT 1 (G361)
2.DUPLEX UNIT 2 (G361)
3.DUPLEX UNIT 3 (G361)
4.DUPLEX UNIT 4 (G361)
5.DECALS AND DOCUMENTS (G361)
DUPLEX UNIT AD450 G361 PARTS INDEX
PARTS INDEX
ENVELOPE FEEDER TYPE 400 G362 PARTS LOCATION AND LIST
1.ENVELOPE FEEDER (G362)
2.DECALS AND DOCUMENTS (G362)
ENVELOPE FEEDER TYPE 400 G362 PARTS INDEX
PARTS INDEX
G116/G091 PARTS LOCATION AND LIST
1.EXTERIOR (G091/G116)
2.LASER UNIT (G091/G116)
3.PAPER CASSETTE (G091/G116)
4.PAPER FEED SECTION (G091/G116)
5.PAPER REGISTRATION (G091/G116)
6.PAPER TRANSPORT (G091/G116)
7.FUSING UNIT 1 (G091/G116)
8.FUSING UNIT 2 (G091/G116)
9.PAPER EXIT (G091/G116)
10.DRIVE SECTION (G091/G116)
11.ELECTRICAL SECTION 1 (G091/G116)
12.ELECTRICAL SECTION 2 (G091/G116)
13.MAIN CONTROL BOARD (G091)
14.MAIN CONTROL BOARD (G116)
15.ENGINE BOARD (G091)
16.ENGINE BOARD (G116)
17.DECALS AND DOCUMENTS (G091/G116)
18.SPECIAL TOOLS (G091/G116)
G116/G091 PARTS INDEX
PARTS INDEX
PAPER FEED UNIT TYPE 610 G399 PARTS LOCATION AND LIST
1.PAPER CASSETTE (G399)
2.PAPER FEED (G399)
3.FRAME (G399)
PAPER FEED UNIT TYPE 610 G399 PARTS INDEX
PARTS INDEX
DUPLEX UNIT AD410 G552 PARTS LOCATION AND LIST
1.DUPLEX UNIT 1 (G552)
2.DUPLEX UNIT 2 (G552)
3.DUPLEX UNIT 3 (G552)
4.DUPLEX UNIT 4 (G552)
DUPLEX UNIT AD410 G552 PARTS INDEX
PARTS INDEX
FOUR-BIN MAILBOX CS380 G553 PARTS LOCATION AND LIST
1.EXTERIOR (G553)
2.PAPER TRANSFER (G553)
3.DRIVE AND ELECTRICAL (G553)
FOUR-BIN MAILBOX CS380 G553 PARTS INDEX
PARTS INDEX
1-BIN SORTER TYPE 2600 G554 PARTS LOCATION AND LIST
1.1 BIN SORTER 1 (G554)
2.1 BIN SORTER 2 (G554)
3.1 BIN SORTER 3 (G554)
1-BIN SORTER TYPE 2600 G554 PARTS INDEX
PARTS INDEX
PAPER FEED UNIT TYPE 2600 G555 PARTS LOCATION AND LIST
1.PAPER CASSETTE (G555)
2.PAPER FEED (G555)
3.FRAME (G555)
PAPER FEED UNIT TYPE 2600 G555 PARTS INDEX
PARTS INDEX
ENVELOPE FEEDER TYPE 2600 G556 PARTS LOCATION AND LIST
1.ENVELOPE CASSETTE (G556)
ENVELOPE FEEDER TYPE 2600 G556 PARTS INDEX
PARTS INDEX
DUPLEX UNIT AD TYPE 610 G806 PARTS LOCATION AND LIST
1.DUPLEX UNIT 1 (G806)
2.DUPLEX UNIT 2 (G806)
3.DUPLEX UNIT 3 (G806)
4.DUPLEX UNIT 4 (G806)
DUPLEX UNIT AD TYPE 610 G806 PARTS INDEX
PARTS INDEX
ENVELOPE FEEDER TYPE 610 G807 PARTS LOCATION AND LIST
1.ENVELOPE CASSETTE (G807)
ENVELOPE FEEDER TYPE 610 G807 PARTS INDEX
PARTS INDEX
