Description

SERVICE MANUAL TABLE OF CONTENTS

Safety Precautions
Laser Safety
Handling of Laser System
Turn power switch ON
Safety of Toner
Notes When Handling a Lithium Battery
Notes Before it Works Serving
Points to Note at Cleaning

Product Overview
Product Lineup
Feature
Specification
Name of Parts
Operation

Technology
Basic Configuration
Controller System
Laser Exposure System
Image Formation System
Fixing System
Pickup Feed System
External Auxiliary System
MEAP
Embedded RDS
Updater
DCM

Periodical Service
Consumable Parts,Replacement Parts, and Cleaning Parts

Parts Replacement and Cleaning
List of Parts
Main Controller
Laser Exposure System
Image Formation System
Fixing System
Pickup Feed System
Option
Data to be handled by SRAM (with HDD Encryption Board)

Adjustment
Main Controller
Image Formation System
Pickup Feed System

Troubleshooting
Initial Check
Test Print
Troubleshooting items
Version Upgrade
Startup System Failure Diagnosis
Controller Self Diagnosis
Debug Log
Embedded RDS Troubleshooting

Error•Jam•Alarm
Overview
Error Code
Jam Code
Alarm Code

Service Mode
Overview
COPIER
FEEDER
SORTER
BOARD

Installation
How to Check this Installation Procedure
Things to do Before Installation
Points to Note Before Installation
Combination Table of Accessory Installation
Checking the Contents
Unpacking
Installation Procedure
Platen Cover Type S
Printer Cover-C2
Reader Heater Unit-J1
Cassette Heater Unit-37
Utility Tray-A2
Key Switch Unit-A2
Voice Operation Kit C2
Voice Guidance Kit-F2
Copy Card Reader-F1
Copy Tray-J1/J2
Inner 2-way Tray-F1/Inner 2-way Tray-J1
Additional Memory Type D (512MB)
Document Scan Lock Kit-B1
Serial Interface Kit-K1/K2 / Copy Control Interface Kit-A1
Paper Deck Heater Unit-C1
USB Device Port-E1/E2/E3 / Multimedia Reader/Writer-A2/A3
Relocating the Machine
Combination of HDD Options
Points to Note Regarding Data Backup/Export
Making a Backup of the Data (reference only)
Installation Outline Drawing
[TYPE-1]
[TYPE-2]
[TYPE-3]
[TYPE-4]
[TYPE-5]
[TYPE-6]
[TYPE-7]
[TYPE-8]
[TYPE-9]
[TYPE-10]
[TYPE-11]

Appendix
Service Tools
General Timing Chart
General Circuit Diagram
Backup Data
Detail of HDD partition
Soft Counter specifications
Removal

PARTS MANUAL TABLE OF CONTENTS

A1 ASSEMBLY LOCATION DIAGRAM
A2 OPTION PARTS CATALOG LIST
100 EXTERNAL COVERS, PANELS, ETC.
101 FRONT COVER ASSEMBLY
102 RIGHT OUTER DOOR ASSEMBLY
103 MACHINE FRONT PLATE
104 INTERNAL COMPONENTS 1
105 INTERNAL COMPONENTS 2
106 INTERNAL COMPONENTS 3
107 INTERNAL COMPONENTS 4
108 MACHINE REAR PLATE 1
109 MACHINE REAR PLATE 2
110 MACHINE REAR PLATE 3
130 CONTROL PANEL ASSEMBLY
140 POWER CORD TERMINAL ASS’Y
251 DRUM DEVELOPING DRIVE ASSEMBLY
270 SHUTTER DRIVE MOUNT ASSEMBLY
300 CASSETTE ASSEMBLY(MIDDLE)
301 CASSETTE ASSEMBLY(LARGE)
310 PAPER PICK-UP ASSEMBLY, 1
311 PAPER PICK-UP ASSEMBLY, 2
313 PAPER PICK-UP DRIVE ASSEMBLY
315 MULTI FEEDER DRIVE ASSEMBLY
316 PRE-REGISTRATION GUIDE ASS’Y
322 DUPLEXING REG. DRIVE ASSEMBLY
323 SENSOR UNIT,REGISTRATION PATCH
330 RIGHT LOWER DOOR ASSEMBLY
331 RIGHT INNER DOOR ASSEMBLY
332 M.P. PICK UP MOUNT ASSEMBLY
333 RIGHT LOWER INNER DOOR ASS’Y
350 FIRST PAPER DELIVERY ASSEMBLY
351 2ND/3RD PAPER DELIVERY ASS’Y
352 THIRD PAPER DELIVERY ASSEMBLY
353 SECOND PAPER DELIVERY ASSEMBLY
460 LASER ASSEMBLY
530 INTER. TRANSFER BELT ASS’Y
530A INTER. TRANSFER BELT ASS’Y
531 TRANSFER CLEANER ASS’Y
600 PROCESS-KIT FRAME ASSEMBLY
620 SET ON HOPPER ASS’Y, BK
621 SET ON HOPPER ASS’Y, CL
623 SET ON DRIVE ASSEMBLY, BLACK
624 SET ON DRIVE ASSEMBLY, CL
626 BOTTLE FRONT INNER DOOR ASS’Y
627 BOTTLE BASE ASSEMBLY, BLACK
628 BOTTLE BASE ASSEMBLY, CL
640 DEVELOPING ASSEMBLY
770 WASTE TONER CASE ASSEMBLY
810 FIXING ASSEMBLY
811 SHUTTER ASSEMBLY
812 GUIDE, FIXING DELIVERY, LOWER
813 FIXING DRIVE ASSEMBLY
815 FIXING DELIVERY DRIVE ASSEMBLY
900 CONTROLLER BOX ASSEMBLY
910 MAIN CONTROLLER PCB ASS’Y, 1
911 POWER SUPPLY ASSEMBLY
920 MAIN CONTROLLER PCB ASS’Y, 2
960 DRUM DRIVER PCB ASSEMBLY
961 CASSETTE FEED PCB ASSEMBLY
962 PAPER FEED DRIVER PCB ASSEMBLY
963 AC DRIVER PCB ASSEMBLY
981 2ND TRNSFR. HIGH VOLTAGE ASS’Y
B01 ATTACHMENT PARTS(ONE-PATH ADF MODEL)
B11 INTERNAL COMPONENTS 1(ONE-PATH ADF MODEL)
B12 INTERNAL COMPONENTS 2(ONE-PATH ADF MODEL)
B13 INTERNAL COMPONENTS 3(ONE-PATH ADF MODEL)
B14 INTERNAL COMPONENTS 4(ONE-PATH ADF MODEL)
B15 DOCUMENT TRAY ASSEMBLY(ONE-PATH ADF MODEL)
B16 OPEN/CLOSE PANEL ASSEMBLY(ONE-PATH ADF MODEL)
B17 BASE FRAME ASSEMBLY(ONE-PATH ADF MODEL)
B90 DF DRIVER PCB ASSEMBLY(ONE-PATH ADF MODEL)
C01 ATTACHMENT PARTS（REVERSE ADF MODEL)
C10 ADF MODEL MAIN BODY（REVERSE ADF MODEL)
C11 BASE ASSEMBLY（REVERSE ADF MODEL)
C12 PAPER PICK-UP COVER ASS’Y（REVERSE ADF MODEL)
C13 DOCUMENT TRAY ASS’Y（REVERSE ADF MODEL)
C21 DRIVE ASSEMBLY（REVERSE ADF MODEL)
C41 FEEDER ASSEMBLY（REVERSE ADF MODEL)
C90 ADF MODEL PCB ASSEMBLY（REVERSE ADF MODEL)
D01 ATTACHMENT PARTS(READER)
D11 READER ASSEMBLY(ONE-PATH ADF MODEL)
D11A READER ASSEMBLY（REVERSE ADF MODEL)
D90 READER CONTROLLER PCB ASSEMBLY
ZZA MECHANICAL STANDARD PARTS (HOW TO USE)
ZZB MECHANICAL STANDARD PARTS (SCREWS)
ZZC MECHANICAL STANDARD PARTS (BOLTS)
ZZD MECHANICAL STANDARD PARTS (NUTS)
ZZE MECHANICAL STANDARD PARTS (RETAINING RINGS)