Description

SERVICE MANUAL TABLE OF CONTENTS

Safety Precautions
Laser Safety
Handling of Laser System
Turn power switch ON
Power Supply
Toner Safety
Notes When Handling a Lithium Battery
Notes Before it Works Serving
Points to Note at Cleaning
Notes on Assembly/Disassembly

1. Product Overview
Product Lineup
Features
Specifications
Parts Name

2. Technology
Basic Configuration
Original Exposure System
Main Controller
Laser Exposure System
Image Formation System
Fixing System
Pickup / Feed System
External and Controls

3. Periodical Service
Periodically Replaced Parts List
Consumable Parts List
Cleaning/Check/Adjustment Locations

4. Disassembly/Assembly
List of Parts
Original Exposure System
Main Controller System
Laser Exposure System
Image Formation System
Fixing System
Pickup Feed System
External Auxiliary System

5. Adjustment
Pickup Feed System
Original Exposure System
Actions at Parts Replacement

6. Troubleshooting
Initial Check
Test Print
Troubleshooting Items
Controller Self Diagnosis
Debug Log

7. Error/Jam/Alarm
Overview
Error Code
Jam Code
Alarm Code

8. Service Mode
Overview
COPIER
FEEDER
SORTER

9. Installation
How to Check the Installation Procedure
Checking before Installation
Unpacking
Checking the Contents
Installation Procedure
When Relocating the Machine
Printer Cover-H1
NFC Kit-A1 (for Upright Control Panel)
NFC Kit-B1 (Flat Control Panel)
NFC Kit-C1
IC Card Reader Box-B1
Connection Kit-A1 for Bluetooth LE
Utility Tray-B1
Copy Card Reader-F1
Voice Operation Kit-D1
Voice Guidance Kit-G1
Document Scan Lock Kit-B1
Serial Interface Kit-K3 / Copy Control Interface Kit-A1
Reader Heater Unit-G1
Paper Deck Heater Unit-A1
Paper Deck Heater Unit for POD Deck Lite-C1
Paper Deck Heater Unit for Multi-drawer Paper Deck-C1
Pre-checks for HDD-related Option
Removing the HDD (Preparation)
TYPE-1] Option HDD (1TB)
[TYPE-2] Removable HDD Kit
[TYPE-3] Option HDD (1TB) + Removable HDD Kit
[TYPE-4] Standard HDD + Option HDD (250GB) + HDD Mirroring Kit
[TYPE-5] Standard HDD + Option HDD (250GB) + Removable HDD Kit + HDD Mirroring Kit
[TYPE-6] 2 Option HDDs (1TB) + HDD Mirroring Kit
[TYPE-7] 2 Option HDDs (1TB) + Removable HDD Kit + HDD Mirroring Kit

APPENDICES
Service Tool
General Timing Chart
General Circuit Diagram
Backup Data
Detail of HDD partition
Software Counter Specifications
Removal
Target PCBs of Automatic Update
List of Service Modes That Can Be Restored

PARTS MANUAL TABLE OF CONTENTS

SNL Product Code No. / Serial No.
A1B ASSEMBLY LOCATION DIAGRAM (Decurler Model)
A2 OPTION PARTS CATALOG LIST
001DACCESSORIES
100K EXTERNAL COVERS, PANELS, ETC. (PRINTER) (C7580i)
100L EXTERNAL COVERS, PANELS, ETC. (PRINTER) (C7570i)
100M EXTERNAL COVERS, PANELS, ETC. (PRINTER) (C7565i)
101 INTERNAL COMPONENTS 1
102 INTERNAL COMPONENTS 2
103 INTERNAL COMPONENTS 3
104 INTERNAL COMPONENTS 4
105 INTERNAL COMPONENTS 5
106B INTERNAL COMPONENTS 6 (WITHOUT CASSETTE HEATER)
107 MACHINE BOTTOM PLATE
108 MACHINE REAR PLATE 1
109 MACHINE REAR PLATE 2
110 MACHINE REAR PLATE 3
111 MACHINE REAR PLATE 4
112 MACHINE REAR PLATE 5
113 MACHINE REAR PLATE 6
114 MACHINE REAR PLATE 7
115 MACHINE REAR PLATE 8
116 MULTI DOOR ASSEMBLY
117 VERTICAL PATH DOOR ASSEMBLY
118 REVERSE DELIVERY DOOR ASSEMBLY
119 FRONT INNER DOOR ASSEMBLY
130C FLAT CONTROL PANEL ASSEMBLY
140D POWER CORD TERMINAL ASSEMBLY (230V C7580i)
140E POWER CORD TERMINAL ASSEMBLY (230V C7570i, C7565i)
191 PRE-FIXING FEED FAN ASSEMBLY
192 FIXING EXHAUST FAN ASSEMBLY
193 PRIMARY CORONA EXHAUST ASS’Y
250 DRUM DRIVE ASSEMBLY, (Y,M,C)
251 DRUM DRIVE ASSEMBLY, BLACK
260 DECK DRIVE ASSEMBLY, LEFT
261 VERTICAL PATH DRIVE ASS’Y, 2
263 MULTI DRIVE ASSEMBLY
270 DEVELOPING DRIVE ASS’Y, COLOR
271 DEVELOPING DRIVE ASS’Y, BLACK
272 2ND TRNS. EST. DRIVE ASSY
273 WASTER
300 PAPER DECK ASSEMBLY, RIGHT
301 PAPER DECK ASSEMBLY, LEFT
302 CASSETTE ASSEMBLY
310 PAPER PICK-UP ASSEMBLY (RIGHT)
311 PAPER PICK-UP ASSEMBLY (LEFT)
315D MULTI TRAY ASSEMBLY
316 MULTI DOOR PAPER PICK-UP ASS’Y
320 REGISTRATION ASSEMBLY
321 REG. PATCH SENSING ASSEMBLY
330 FIXING/FEED ASSEMBLY
331 PRE-FIXING PAPER FEED ASSEMBLY
350 REVERSE PAPER DELIVERY ASS’Y
460 LASER SCANNER ASSEMBLY
510 HOLDER UNIT, DRUM UNIT
530  I. T. B. FRAME ASSEMBLY
531 TRANSFER PRESSURE ASS’Y, FRONT
532 PRE-TRANSFER CORONA ASSEMBLY
550 PRIMARY CORONA ASSEMBLY
580 SECONDARY TRANSFER ASSEMBLY
620 HOPPER MOUNT ASSEMBLY, COLOR
621 HOPPER ASSEMBLY, COLOR
622 HOPPER ASSEMBLY, BLACK
623 BOTTLE TRAY ASSEMBLY, COLOR
624 BOTTLE TRAY ASSEMBLY, BLACK
625 TONER CONTAINER COVER ASS’Y
640 DEVELOPING ASSEMBLY
770 WASTE TONER FEEDER ASSEMBLY
771 WASTE TONER BOTTLE CASE ASS’Y
772 WASTE TONER BOTTLE ASSEMBLY
810B FIXING ASSEMBLY, 200V/208V/230V
811 FIXING BASE ASSEMBLY
812 FIXING FRAME ASSEMBLY
830 FIXING CLEANER ASSEMBLY
840 FIXING DRIVE ASSEMBLY
850 INNER PAPER DELIVERY ASSEMBLY
900A CONTROLLER BOX ASSEMBLY
910 DC POWER SUPPLY BOX ASSEMBLY
911 IH POWER SUPPLY BOX ASSEMBLY
912 HEATER POWER SUPPLY PCB ASS’Y
913 RELAY PCB ASSEMBLY
930 DC CONTROLLER PCB ASS’Y
931 RISER PCB ASSEMBLY
932A MAIN CONTROLLER PCB ASSEMBLY (C7580 Series)
932C MAIN CONTROLLER PCB ASSEMBLY (C7570 Series)
932E MAIN CONTROLLER PCB ASSEMBLY (C7565 Series)
950 LASER INTERFACE PCB ASSEMBLY
960 PAPER PICK-UP DRIVER PCB ASS’Y
961 MULTI DRIVER PCB ASSEMBLY
962 SIDE DRIVER PCB ASSEMBLY
964B DRUM HEATER DRIVER PCB ASS’Y (208V, 230V)
965 FIXING/FEEDER DRIVER PCB ASS’Y
966B AC DRIVER PCB ASSEMBLY (208V, 230V)
967 DRUM DRIVER PCB ASS’Y
983 DRUM POST HIGH VOLTAGE ASS’Y
984 POST HIGH VOLTAGE PCB ASSEMBLY
985 COLOR 1ST CORONA H.V. PCB
987 2ND TRANSFER HIGH VOLTAGE PCB
B10C INTERNAL COMPONENTS 1 (ADF)
B11C INTERNAL COMPONENTS 2 (ADF)
B12 INTERNAL COMPONENTS 3 (ADF)
B13 INTERNAL COMPONENTS 4 (ADF)
B14 INTERNAL COMPONENTS 5 (ADF)
B15 INTERNAL COMPONENTS 6 (ADF)
B16 DOCUMEN TRAY ASSEMBLY (ADF)
B17 OPEN/CLOSE PANEL ASSEMBLY (ADF)
B18 BASE FRAM ASSEMBLY (ADF)
B19 WHITE PLATE ASSEMBLY (ADF)
B30 PAPER PICK-UP ASSEMBLY (ADF)
B31 PAPER DELIVERY ASSEMBLY (ADF)
B32 OPEN/CLOSE GUIDE ASSEMBLY (ADF)
B40 PLATEN ROLLER ASSEMBLY, 1(ADF)
B41 PLATEN ROLLER ASSEMBLY, 2(ADF)
B42 PAPER FEED GUIDE ASSEMBLY, 1 (ADF)
B43 PAPER FEED GUIDE ASSEMBLY, 2 (ADF)
B90 DF DRIVER PCB ASSEMBLY (ADF)
D10C EXTERNAL COVERS, PANELS, ETC (READER)
D11 INTERNAL COMPONENTS 1 (READER)
D12 INTERNAL COMPONENTS 2 (READER)
D90 READER CONTROLLER PCB ASSEMBLY (READER)
M01 DECURLER PATH ACCESSORY ASS’Y (DECURLER model)
M30 DECURLER PATH ASSEMBLY (DECURLER model)
M31 ROTATION FRAME ASSEMBLY (DECURLER model)
M90 BUFFER DRIVER PCB ASSEMBLY (DECURLER model)
ZZA MECHANICAL STANDARD PARTS (HOW TO USE)
ZZB MECHANICAL STANDARD PARTS (SCREWS)
ZZC MECHANICAL STANDARD PARTS (BOLTS)
ZZD MECHANICAL STANDARD PARTS (NUTS)
ZZE MECHANICAL STANDARD PARTS (RETAINING RINGS)