Description
SERVICE MANUAL TABLE OF CONTENTS
1. INSTALLATION
1.1 INSTALLATION REQUIREMENTS
1.2 COPIER AND PERIPHERALS
1.3 COPIER B132/B181/B200
1.4 COPY TRAY (B756)
1.5 A3/11″ X 17″ PAPER SIZE TRAY (B331)
1.6 KEY CARD BRACKET (B498), KEY COUNTER BRACKET (B452)
1.7 LCT (B473), LCT ADAPTER (B699)
1.8 81/2″ X 14″/B4 PAPER SIZE TRAY (B474)
1.9 2000/3000 SHEET FINISHERS (B700/B701)
1.10 PUNCH UNIT (B702)
1.11 MAIL BOX (B762)
1.12 3000-SHEET FINISHER (B706), FINISHER ADAPTER (B698)
1.13 PUNCH UNIT B531/A821
1.14 OUTPUT JOGGER UNIT (B703/B513)
1.15 COVER INTERPOSER TRAY (B704)
1.16 MFP CONTROLLER OPTIONS
2. PREVENTIVE MAINTENANCE
2.1 OVERVIEW
2.2 PM COUNTER
2.3 PM TABLES
2.4 LUBRICATION POINTS
3. REPLACEMENT AND ADJUSTMENT
3.1 GENERAL CAUTIONS
3.2 COMMON REMOVAL PROCEDURES
3.3 SCANNER UNIT
3.4 LASER UNIT
3.5 PCU
3.6 TONER SUPPLY
3.7 PAPER TRANSFER UNIT
3.8 IMAGE TRANSFER UNIT
3.9 FUSING UNIT
3.10 DUPLEX UNIT
3.11 TANDEM TRAY (TRAY 1)
3.12 PAPER FEED (TRAYS 2, 3)
3.13 BYPASS UNIT
3.14 BOARDS
3.15 HDD UNIT
3.16 MOTORS
3.17 AIR FILTERS
3.18 ARDF
3.19 IMAGE ADJUSTMENTS
3.20 TOUCH SCREEN CALIBRATION
4. TROUBLESHOOTING
4.1 PROGRAM DOWNLOAD
4.2 SPECIAL PROCEDURES
4.3 SERVICE CALL CONDITIONS
4.4 ELECTRICAL BREAKER SWITCH TEST
5. SERVICE TABLES
5.1 SERVICE PROGRAM MODE
5.2 RESETS
5.3 TEST PATTERN PRINTING
5.4 FIRMWARE UPDATE
5.5 SERVICE PROGRAM TABLES
5.6 COPIER INPUT/OUTPUT CHECK
5.7 ARDF INPUT/OUTPUT CHECK
5.8 FINISHER 1 (B700/B701) INPUT/OUTPUT CHECK
5.9 FINISHER 2 (B706) INPUT/OUTPUT CHECK
5.10 USING THE DEBUG LOG
5.11 USER TOOLS
6. DETAILS
6.1 GENERAL OVERVIEW
6.2 BOARDS
6.3 COPY PROCESS OVERVIEW
6.4 ARDF
6.5 SCANNER UNIT
6.6 IMAGE PROCESSING
6.7 LASER UNIT
6.8 PHOTOCONDUCTOR UNITS (PCU)
6.9 TONER SUPPLY
6.10 WASTE TONER COLLECTION
6.11 PROCESS CONTROL
6.12 IMAGE TRANSFER AND PAPER TRANSFER
6.13 PAPER FEED
6.14 FUSING, PAPER EXIT
6.15 THERMISTORS, THERMOSTATS
6.16 DUPLEX UNIT
6.17 PAPER EXIT
SPECIFICATIONS
1. MAINFRAME
1.1 COPYING
1.2 PRINTING
1.3 SCANNER
2. ARDF B652
3. OPTIONAL PERIPHERALS
4. MACHINE CONFIGURATION
4.1 ELECTRICAL COMPONENTS
4.2 COPIER
5. ARDF
LARGE CAPACITY TRAY B473
2000/3000-SHEET FINISHER B700/B701
COVER INTERPOSER TRAY B704
3000-SHEET FINISHER B706
9-BIN MAILBOX B762
PARTS MANUAL TABLE OF CONTENTS
B132/B200 PARTS LOCATION AND LIST LOCATION OF UNIT
1.EXTERIOR 1 (B132/B200
2.EXTERIOR 2 (B132/B200
3.OPETATION PANEL (B132/B200)
4.ARDF EXTERIOR (B132/B200
5.ARDF ORIGINAL TRAY (B132/B200)
6.ORIGINAL FEED 1 (B132/B200)
7.ORIGINAL FEED 2 (B132/B200)
8.ORIGINAL TRANS 1 (B132/B200)
9.ORIGINAL TRANS 2 (B132/B200)
10.ORIGINAL TRANS 3 (B132/B200)
11.ORIGINAL EXIT 1 (B132/B200)
12.ORIGINAL EXIT 2 (B132/B200)
13.ARDF DRIVE & ELECTRICAL 1(B132/B200)
14.ARDF DRIVE & ELECTRICAL 2(B132/B200)
15.ARDF FRAME (B132/B200)
16.OPTICS SECTION 1 (B132/B200)
17.OPTICS SECTION 2 (B132/B200)
18.OPTICS SECTION 3 (B132/B200)
19.OPTICS SECTION 4 (B132/B200)
20.LASER UNIT (B132/B200)
21.BY-PASS FEED 1 (B132/B200)
22.BY-PASS FEED 2 (B132/B200)
23.TANDEM TRAY 1 (B132/B200)
24.TANDEM TRAY 2 (B132/B200)
25.TANDEM TRAY 3 (B132/B200)
26.UNIVERSAL TRAY 1 (B132/B200)
27.UNIVERSAL TRAY 2 (B132/B200)
28.PAPER REGISTRATION 1 (B132/B200)
29.PAPER REGISTRATION 2 (B132/B200)
30.VERTICAL TRANSPORT (B132/B200)
31.TONNER SUPPLY 1 (B132/B200)
32.TONNER SUPPLY 2 (B132/B200)
33.TONNER SUPPLY 3 (B132/B200)
34.PCU 1 (B132/B200)
35.PCU 2 (B132/B200)
36.DEVELOPMENT UNIT (B132/B200)
37.TRANSFER BELT UNIT 1 (B132/B200)
38.TRANSFER BELT UNIT 2 (B132/B200)
39.TRANSFER BELT UNIT 3 (B132/B200)
40.TRANSFER BELT CLEANING (B132/B200)
41.TRANSFER COVER (B132/B200)
42.TRANSFER ENTRANCE 1 (B132/B200)
43.TRANSFER ENTRANCE 2 (B132/B200)
44.TRANSFER ENTRANCE 3 (B132/B200)
45.PAPER TRANSFER 1 (B132/B200)
46.PAPER TRANSFER 2 (B132/B200)
47.FUSING UNIT 1 (B132/B200)
48.FUSING UNIT 2 (B132/B200)
49.FUSING UNIT 3 (B132/B200)
50.FUSING UNIT 4 (B132/B200)
51.PAPER EXIT 1 (B132/B200)
52.PAPER EXIT 2 (B132/B200)
53.PAPER EXIT 3 (B132/B200)
54.PAPER EXIT 4 (B132/B200)
55.DUPLEX UNIT 1 (B132/B200)
56.DUPLEX UNIT 2 (B132/B200)
57.DUPLEX UNIT 3 (B132/B200)
58.DUPLEX UNIT 4 (B132/B200)
59.DUPLEX UNIT 5 (B132/B200)
60.USED TONNER SECTION 1 (B132/B200)
61.USED TONNER SECTION 2 (B132/B200)
62.DRIVE SECTION 1 (B132/B200)
63.DRIVE SECTION 2 (B132/B200)
64.DRIVE SECTION 3 (B132/B200)
65.DRIVE SECTION 4 (B132/B200)
66.DRIVE SECTION 5 (B132/B200)
67.ELECTRICAL SECTION 1 (B132/B200)
68.ELECTRICAL SECTION 2 (B132/B200)
69.ELECTRICAL SECTION 3 (B132/B200)
70.ELECTRICAL SECTION 4 (B132/B200)
71.ELECTRICAL SECTION 5 (B132/B200)
72.ELECTRICAL SECTION 6 (B132/B200)
73.ELECTRICAL SECTION 7 (B132/B200)
74.ELECTRICAL SECTION 8 (B132/B200)
75.FRAME SECTION 1 (B132/B200)
76.FRAME SECTION 2 (B132/B200)
77.FRAME SECTION 3 (B132/B200)
78.FRAME SECTION 4 (B132/B200)
79.BICU BOARD (B132/B200)
80.IOB BOARD (B132/B200)
81.CONTROL BOARD (B132/B200)
82.DECALS AND DOCUMENTS (B132/B200)
83.SPECIAL TOOLS (B132/B200)
B132/B200
PARTS INDEX
COPY TRAY TYPE 2075 B756 PARTS LOCATION AND LIST
1.COPY TRAY (B756)
COPY TRAY TYPE 2075 B756
PARTS INDEX
SR970/SR980 B700/B701 PARTS LOCATION AND LIST
1.EXTERIOR (B700/B701)
2.PAPER TRANSFER (B700/B701)
3.SHIFT TRANSFER SECTION 1 (B700/B701)
4.SHIFT TRANSFER SECTION 2 (B700/B701)
5.SHIFT TRANSFER SECTION 3 (B700/B701)
6.STAPLE TRANSFER SECTION 1 (B700/B701)
7.STAPLE TRANSFER SECTION 2 (B700/B701)
8.STAPLE TRAY 1 (B700/B701)
9.STAPLE TRAY 2 (B700/B701)
10.STAPLE TRAY 3 (B700/B701)
11.STAPLE TRAY 4 (B700/B701)
12.STAPLE TRAY 5 (B700/B701)
13.STAPLE TRAY 6 (B700/B701)
14.PAPER CRIMP SECTION 1 (B700)
15.PAPER CRIMP SECTION 2 (B700)
16.PAPER CRIMP SECTION 3 (B700)
17.UPPER EXIT SECTION 1 (B700/B701)
18.UPPER EXIT SECTION 2 (B700/B701)
SR970/SR980 B700/B701
PARTS INDEX
PUNCH UNIT TYPE 3260 B702 PARTS LOCATION AND LIST
1.PUNCH UNIT 1 (B702)
2.PUNCH UNIT 2 (B702)
PUNCH UNIT TYPE 3260 B702 PARTS
PARTS INDEX
OUTPUT JOGGER UNIT TYPE 3260 B703 PARTS LOCATION AND LIST
1.OUTPUT JOGGER UNIT (B703)
OUTPUT JOGGER UNIT TYPE 3260 B703
PARTS INDEX
MAIL BOX CS391 B762 PARTS LOCATION AND LIST
1.EXTERIOR (B762)
2.PAPER EXIT 1 (B762)
3.PAPER EXIT 2 (B762)
4.PAPER EXIT 3 (B762)
MAIL BOX CS391 B762
PARTS INDEX
COVER INTERPOSER TRAY TYPE 3260 B704 PARTS LOCATION AND LIST
1.EXTERIOR (B704)
2.ORIGINAL FEED 1 (B704)
3.ORIGINAL FEED 2 (B704)
4.ORIGINAL FEED 3 (B704)
5.ORIGINAL TRANSFER (B704)
6.DRIVE AND ELECTRICAL (B704)
COVER INTERPOSER TRAY TYPE 3260 B704
PARTS INDEX
A/11”X17” TRAY TYPE 2105 B331 PARTS LOCATION AND LIST
1.PAPER TRAY 1 (B331)
2.PAPER TRAY 2 (B331)
A/11”X17” TRAY TYPE 2105 B331
PARTS INDEX
LCT RT/8 1/2”X14” PAPER SIZE TRAY TYPE 1075 B473/B474 PARTS LOCATION AND LIST
1.EXTERIOR (B473)
2.PAPER FEED 1 (B473)
3.PAPER FEED 2 (B473)
4.TRAY DRIVE 1 (B473)
5.TRAY DRIVE 2 (B473)
6.TRAY DRIVE 3 (B473)
7.TRAY EXTENSION KIT (B474)
8.MAIN CONTROL BOARD (B473)
9.DECALS AND DOCUMENTS (B473/B474)
LCT RT/8 1/2”X14” PAPER SIZE TRAY TYPE 1075 B473/B474 PARTS
PARTS INDEX
LCT ADAPTER TYPE B B699 PARTS LOCATION AND LIST
1.LCT ADAPTOR (B699)
LCT ADAPTER TYPE B B699
PARTS INDEX
SR841 B706 PARTS LOCATION AND LIST LOCATION OF UNIT
1.EXTERIOR (B706)
2.STAPLE TRAY 1 (B706)
3.STAPLE TRAY 2 (B706)
4.STAPLE TRAY 3 (B706)
5.STAPLE TRAY 4 (B706)
6.STAPLE TRAY 5 (B706)
7.STAPLER UNIT (B706)
8.STAPLE TRANSPORT 1 (B706)
9.STAPLE TRANSPORT 2 (B706)
10.STAPLE TRANSPORT 3 (B706)
11.STAPLE TRANSPORT 4 (B706)
12.TRANSPORT SECTION 1 (B706)
13.TRANSPORT SECTION 2 (B706)
14.PAPER EXIT SECTION 1 (B706)
15.PAPER EXIT SECTION 2 (B706)
16.PAPER EXIT SECTION 3 (B706)
17.PAPER EXIT SECTION 4 (B706)
18.DRIVE SECTION (B706)
19.ELECTRICAL SECTION (B706)
20.FRAME SECTION 1 (B706)
21.FRAME SECTION 2 (B706)
22.DECAL AND DOCUMENT (B706)
SR841 B706
PARTS INDEX
FINISHER ADAPTER TYPE A B698 PARTS LOCATION AND LIST
1.FINISHER ADAPTER (B698)
FINISHER ADAPTER TYPE A B698
PARTS INDEX
PUNCH UNIT TYPE 1075 B531 PARTS LOCATION AND LIST
1.PUNCHI UNIT (B531)
PUNCH UNIT TYPE 1075 B531
PARTS INDEX
PUNCH UNIT TYPE 850 SC A812 PARTS LOCATION AND LIST
1.PUNCH UNIT (A812)
PUNCH UNIT TYPE 850 SC A812
PARTS INDEX
OUTPUT JOGGER UNIT TYPE 1075 B513 PARTS LOCATION AND LIST
1.JOGGER UNIT (B513)
OUTPUT JOGGER UNIT TYPE 1075 B513
PARTS INDEX
KEY COUNTER BRACKET TYPE 1027 B452 PARTS LOCATION AND LIST
1.KEY COUNTER BRACKET (B452)
KEY COUNTER BRACKET TYPE 1027 B452
PARTS INDEX
PARTS INDEX
CARD READER BRACKET TYPE 3260 B498 PARTS LOCATION AND LIST
1.CARD READER BRACKET (B498)
CARD READER BRACKET TYPE 3260 B498
PARTS INDEX
TAB SHEET HOLDER TYPE 3260 B499 PARTS LOCATION AND LIST
1.TAB SHEET HOLDER (B499)
TAB SHEET HOLDER TYPE 3260 B499
PARTS INDEX
COPY CONNECTOR TYPE 3260 B328-11 PARTS LOCATION AND LIST
1.COPY CONNECTOR (B32811)
COPY CONNECTOR TYPE 3260 B328-11
PARTS INDEX
