Description
SERVICE MANUAL TABLE OF CONTENTS
1. INSTALLATION
1.1 INSTALLATION REQUIREMENTS
1.2 MAIN MACHINE INSTALLATION
1.3 LCT 2000-SHEET (D352)
1.4 1200-SHEET LCT (D353)
1.5 BRIDGE UNIT (D386)
1.6 3000-SHEET FINISHER (B805)
1.7 PUNCH UNIT (B702)
1.8 OUTPUT JOGGER UNIT (B703)
2. PREVENTIVE MAINTENANCE
2.1 SERVICE MAINTENANCE PARTS – MAINFRAME
2.2 SERVICE MAINTENANCE PARTS – OPTIONS
3. REPLACEMENT AND ADJUSTMENT
3.1 GENERAL CAUTIONS
3.2 SPECIAL TOOLS AND LUBRICANTS
3.3 EXTERIOR COVERS
3.4 LASER UNIT
3.5 PCDU
3.6 DEVELOPMENT
3.7 TRANSFER
3.8 PAPER FEED
3.9 FUSING
3.10 PAPER EXIT
3.11 DUPLEX
3.12 BY-PASS
3.13 DRIVE AREA
3.14 ELECTRICAL COMPONENTS
3.15 PRINT ADJUSTMENTS
4. TROUBLESHOOTING
4.1 SERVICE CALL CONDITIONS
4.2 SC TABLES: SC1XX
4.3 SC TABLES: SC2XX
4.4 SC TABLES: SC3XX
4.5 SC TABLES: SC4XX
4.6 SC TABLES: SC5XX -1
4.7 SC TABLES: SC5XX -2
4.8 SC TABLES: SC6XX
4.9 SC TABLES: SC7XX
4.10 SC TABLES: SC8XX -1
4.11 SC TABLES: SC8XX -2
4.12 SC TABLES: SC9XX
4.13 ELECTRICAL COMPONENT DEFECTS
4.14 BLOWN FUSE CONDITIONS
5. SERVICE TABLES
5.1 SERVICE PROGRAM MODE OPERATION
5.2 CONTROLLER SERVICE MODE
5.3 ENGINE SP1-XXX: FEED-1
5.4 SP1-XXX: FEED-2
5.5 SP1-XXX: FEED-3
5.6 SP2-XXX: DRUM-1
5.7 SP2-XXX: DRUM-2
5.8 SP2-XXX: DRUM-3
5.9 SP3-XXX: PROCESS-1
5.10 SP4-XXX
5.11 SP5-XXX: MODE-1
5.12 SP5-XXX: MODE-2
5.13 SP5-XXX: MODE-3
5.14 SP5-XXX: MODE-4
5.15 SP6-XXX: PERIPHERALS-1
5.16 SP7-XXX: DATA LOG-1
5.17 SP7-XXX: DATA LOG-2
5.18 SP8-XXX: DATA LOG2-1
5.19 SP8-XXX: DATA LOG2-2
5.20 SP8-XXX: DATA LOG2-3
5.21 SP8-XXX: DATA LOG2-4
5.22 INPUT CHECK -1
5.23 INPUT CHECK -2
5.24 OUTPUT CHECK -1
5.25 OUTPUT CHECK -2
5.26 USING SP MODES
5.27 UPDATING THE FIRMWARE
5.28 NVRAM DATA UPLOAD/DOWNLOAD
5.29 SD CARD APPLI MOVE
5.30 SELF-DIAGNOSTIC MODE
5.31 USING DEBUG LOG
5.32 DIP SWITCHES
6. DETAILED SECTION DESCRIPTIONS
6.1 OVERVIEW
6.2 BOARD STRUCTURE
6.3 PRINT PROCESS
6.4 LASER EXPOSURE
6.5 AROUND THE DRUM
6.6 DRUM CHARGE
6.7 DEVELOPMENT
6.8 DRUM CLEANING AND TONER RECYCLING
6.9 PAPER FEED
6.10 BY-PASS TRAY
6.11 DUPLEX UNIT
6.12 IMAGE TRANSFER AND PAPER SEPARATION
6.13 IMAGE FUSING
6.13.1 OVERVIEW
6.14 PAPER EXIT
6.15 ENERGY SAVER MODES
7. SPECIFICATIONS
7.1 GENERAL SPECIFICATIONS
7.2 SUPPORTED PAPER SIZES
7.3 MACHINE CONFIGURATION
7.4 OPTIONAL EQUIPMENT
B408 1000-SHEET FINISHER SR790
B805 BOOKLET FINISHER FINISHER SR3030
D351 PAPER FEED UNIT PB3040
D352 LCT PB3050
D353 1200-SHEET LCIT RT3000
D386 BRIDGE UNIT BU3030
PARTS MANUAL TABLE OF CONTENTS
G179 PARTS LOCATION AND LIST
1.Exterior 1 (G179)
2.Exterior 2 (G179)
3.LD Unit (G179)
4.Paper Tray (G179)
5.Paper Feed Section (G179)
6.By-pass Feed Section 1 (G179)
7.By-pass Feed Section 2 (G179)
8.Paper Registration (G179 )
9.Toner Supply Unit (G179)
10.PCDU 1 (G179)
11.PCDU 2 (G179)
12.Transfer Belt Unit 1 (G179)
13.Transfer Belt Unit 2 (G179)
14.Fusing Unit 1 (G179)
15.Fusing Unit 2 (G179)
16.Fusing Unit 3 (G179)
17.Duplex Unit 1 (G179)
18.Duplex Unit 2 (G179)
19.Duplex Unit 3 (G179)
20.Duplex Unit 4 (G179)
21.Duplex Unit 5 (G179)
22.Paper Exit Section 1 (G179)
23.Paper Exit Section 2 (G179)
24.Drive Section 1 (G179)
25.Drive Section 2 (G179)
26.Drive Section 3 (G179)
27.Drive Section 4 (G179)
28.Electrical Section 1 (G179)
29.Electrical Section 2 (G179)
30.Electrical Section 3 (G179)
31.Electrical Section 4 (G179)
32.Electrical Section 5 (G179)
33.Frame Section (G179)
34.Controller Board (G179)
35.BICU Board (G179)
36.IO Board (G179)
37.Decals and Documents (G179)
38.Special Tools (G179)
G179 PARTS INDEX
PARTS INDEX
FINISHER SR790 B408 PARTS LOCATION AND LIST
1.Exterior (B408)
2.Transport Section (B408)
3.Paper Exit Section 1 (B408)
4.Paper Exit Section 2 (B408)
5.Vertical Transport (B408)
6.Staple Section 1 (B408)
7.Staple Section 2 (B408)
8.Staple Section 3 (B408)
9.Shift Tray Drive (B408)
10.Drive Section (B408)
11.Electrical Section (B408)
12.Decals And Documents (B408)
FINISHER SR790 B408 PARTS INDEX
PARTS INDEX
INTERFACE BOARD IEEE1284 B679 PARTS LOCATION AND LIST
1.IEEE1284 INTERFACE BOARD (B679)
INTERFACE BOARD IEEE1284 B679 PARTS INDEX
PARTS INDEX
PUNCH UNIT TYPE 3260 B702 PARTS LOCATION AND LIST
1.Punch Unit 1 (B702)
2.Punch Unit 2 (B702)
PUNCH UNIT TYPE 3260 B702 PARTS INDEX
PARTS INDEX
OUTPUT JOGGER UNIT TYPE 3260 B703 PARTS LOCATION AND LIST
1.OUTPUT JOGGER UNIT (B703)
OUTPUT JOGGER UNIT TYPE 3260 B703 PARTS INDEX
PARTS INDEX
FINISHER SR3030 B805 PARTS LOCATION AND LIST
1.Exterior (B805)
2.Paper Transfer (B805)
3.Shift Transfer Section 1 (B805)
4.Shift Transfer Section 2 (B805)
5.Shift Transfer Section 3 (B805)
6.Paper Exit 1 (B805)
7.Paper Exit 2 (B805)
8.Staple Transfer Section 1 (B805)
9.Staple Transfer Section 2 (B805)
10.Staple Tray 1 (B805)
11.Staple Tray 2 (B805)
12.Staple Tray 3 (B805)
13.Staple Tray 4 (B805)
14.Shift Tray (B805)
15.Drive Section 1 (B805)
16.Drive Section 2 (B805)
17.Drive Section 3 (B805)
18.Electrical Section (B805)
19.Frame Section (B805)
20.Decals and Documents (B805)
FINISHER SR3030 B805 PARTS INDEX
PARTS INDEX
PAPER FEED UNIT PB3040 D351 PARTS LOCATION AND LIST
1.Exterior (D351)
2.Frame Section (D351)
3.Paper Tray (D351)
4.Paper Feed Section (D351)
5.Electrical Section (D351)
6.Drive Section (D351)
PAPER FEED UNIT PB3040 D351 PARTS INDEX
PARTS INDEX
LCIT PB3050 D352 PARTS LOCATION AND LIST
1.Exterior 1 (D352)
2.Exterior 2 (D352)
3.Right Tray 1 (D352)
4.Right Tray 2 (D352)
5.Left Tray (D352)
6.Paper Feed Section (D352)
7.Electrical Section (D352)
8.Drive Section (D352)
LCIT PB3050 D352 PARTS INDEX
PARTS INDEX
LCIT RT3000 D353 PARTS LOCATION AND LIST
1.Exterior (D353)
2.Paper Feed Section (D353)
3.Paper Tray (D353)
4.Electrical Section (D353)
5.Frame (D353)
LCIT RT3000 D353 PARTS INDEX
PARTS INDEX
BRIDGE UNIT BU3030 D386 PARTS LOCATION AND LIST
1.Bridge Unit 1 (D386)
2.Bridge Unit 2 (D386)
BRIDGE UNIT BU3030 D386 PARTS INDEX
PARTS INDEX
CONTROLLER OPTION M345 PARTS LOCATION AND LIST
1.Controller Option (M345)
CONTROLLER OPTION M345 PARTS INDEX
PARTS INDEX