Description

SERVICE MANUAL TABLE OF CONTENTS

SAFETY AND IMPORTANT WARNING ITEMS 
IMPORTANT NOTICE
DESCRIPTION ITEMS FOR DANGER, WARNING AND CAUTION
SAFETY WARNINGS
WARNING INDICATIONS ON THE MACHINE

MEASURES TO TAKE IN CASE OF AN ACCIDENT
Composition of the service manual
Notation of the service manual

bizhub C652/C652DS/C552/C552DS/C452 Main body
OUTLINE
MAINTENANCE
ADJUSTMENT/SETTING
TROUBLESHOOTING
APPENDIX

i-Option LK-101 v2/102/103 v2/105
OUTLINE
ADJUSTMENT/SETTING

DF-618/SP-501
OUTLINE
MAINTENANCE
ADJUSTMENT/SETTING

DF-619/SP-501
OUTLINE
MAINTENANCE
ADJUSTMENT/SETTING

LU-301
OUTLINE
MAINTENANCE
ADJUSTMENT/SETTING

LU-204
OUTLINE
MAINTENANCE
ADJUSTMENT/SETTING

JS-504
OUTLINE
MAINTENANCE

ZU-606
OUTLINE
MAINTENANCE
ADJUSTMENT/SETTING

FS-526
OUTLINE
MAINTENANCE

SD-508
OUTLINE
MAINTENANCE
ADJUSTMENT/SETTING

PK-516
OUTLINE
MAINTENANCE
ADJUSTMENT/SETTING

JS-602
OUTLINE
MAINTENANCE

PI-505
OUTLINE
MAINTENANCE
ADJUSTMENT/SETTING

FS-527
OUTLINE
MAINTENANCE

PK-517
OUTLINE
MAINTENANCE
ADJUSTMENT/SETTING

SD-509
OUTLINE
MAINTENANCE
ADJUSTMENT/SETTING

JS-603
OUTLINE
MAINTENANCE

bizhub C652/C652DS/C552/C552DS/C452 Main body

OUTLINE
1. SYSTEM CONFIGURATION
1.1 bizhub C652/C552
1.2 bizhub C452
1.3 bizhub C652DS/C552DS
2. PRODUCT SPECIFICATIONS
2.1 Type
2.2 Functions
2.3 Paper
2.4 Materials
2.5 Print volume
2.6 Machine specifications
2.7 Operating environment
2.8 Print functions
2.9 Scan functions

MAINTENANCE
3. PERIODICAL MAINTENANCE ITEMS
3.1 Concept of periodical maintenance
3.2 Periodical replacement parts list
3.3 Periodical cleaning parts list
3.4 CMS corresponding parts
3.5 Concept of parts life

4. PERIODICAL MAINTENANCE PROCEDURE
4.1 Housing section
4.2 Write section
4.3 Imaging unit section
4.4 Charging section
4.5 Developing section
4.6 Toner supply section
4.7 1st transfer section
4.8 2nd transfer/separation section
4.9 Toner collection section
4.10 Paper feed section
4.11 Vertical conveyance section
4.12 Registration section
4.13 Fusing section
4.14 Duplex section

5. OTHER MAINTENANCE ITEMS
5.1 Disassembly/adjustment prohibited items
5.2 Disassembly/reassembly parts list
5.3 Cleaning parts list
5.4 Need lubrication parts list
5.5 Disassembly/reassembly procedure
5.6 Cleaning procedure
5.7 Lubrication procedure

6. SERVICE TOOL
6.1 Service material list
6.2 CE tool list

7. FIRMWARE REWRITING
7.1 Outline
7.2 USB memory
7.3 Updating the firmware with the Internet ISW

8. COMMERCIALLY AVAILABLE PARTS
8.1 Installing the key counter
8.2 Installing the original size detection 2 sensor (PS205)

ADJUSTMENT/SETTING
9. HOW TO USE THE ADJUSTMENT/SETTING SECTION

10. UTILITY
10.1 List of utility mode
10.2 Starting/Exiting
10.3 Touch Panel Adjustment
10.4 One-Touch User Box Registration
10.5 User Settings
10.6 Administrator Settings
10.7 Banner Printing
10.8 My Panel Settings
10.9 Device Information

11. ADJUSTMENT ITEM LIST

12. SERVICE MODE
12.1 List of service mode
12.2 Starting/Exiting
12.3 Date/Time Input mode
12.4 Machine
12.5 Firmware Version
12.6 Imaging Process Adjustment
12.7 CS Remote Care
12.8 System 1
12.9 System 2
12.10 Counter
12.11 List Output
12.12 State Confirmation
12.13 Test Mode
12.14 ADF
12.15 FAX
12.16 Finisher
12.17 Internet ISW

13. ENHANCED SECURITY
13.1 List of Enhanced Security
13.2 Starting/Exiting
13.3 Enhanced Security

14. BILLING SETTING
14.1 List of billing setting
14.2 Starting/Exiting
14.3 Billing Setting

15. CONTENTS TO BE CLEARED BY RESET FUNCTION

16. MECHANICAL ADJUSTMENT
16.1 Mechanical adjustment of the scanner section
16.2 Mechanical adjustment of the paper feed section
16.3 Mechanical adjustment of the bypass tray section
16.4 Mechanical adjustment of the main drive unit section

TROUBLESHOOTING
17. JAM DISPLAY
17.1 List of JAM code
17.2 Sensor layout
17.3 Solution

18. MALFUNCTION CODE
18.1 Display procedure
18.2 List
18.3 Solution

19. TROUBLE CODE
19.1 Display procedure
19.2 Trouble resetting procedure
19.3 Trouble isolation function
19.4 List
19.5 Solution

20. NETWORK ERROR CODE
20.1 Display procedure
20.2 List

21. Open API Related Trouble
21.1 Outline
21.2 Supported Version
21.3 Types of Trouble
21.4 Solution

22. POWER SUPPLY TROUBLE
22.1 Machine is not energized at all (DCPU operation check)
22.2 Fusing heaters do not operate
22.3 Power is not supplied to ADF
22.4 Power is not supplied to option

23. IMAGE QUALITY PROBLEM
23.1 How to read element data
23.2 How to identify problematic part
23.3 Solution

24. IC protector
24.1 Outline
24.2 IC protector list

25. TROUBLESHOOTING OF i-Option
25.1 Outline
25.2 Error message

APPENDIX
26. PARTS LAYOUT DRAWING
26.1 Main body
26.2 DF-618/SP-501 (bizhub C652/C552/C452)
26.3 DF-619/SP-501 (bizhub C652DS/C552DS)
26.4 LU-301 (Option)
26.5 LU-204 (Option)
26.6 JS-504 (Option)
26.7 JS-603 (Option)
26.8 ZU-606 (Option)
26.9 OT-503 (Option)
26.10 FS-526 (Option)
26.11 SD-508 (Option)
26.12 PK-516 (Option)
26.13 JS-602 (Option)
26.14 PI-505 (Option)
26.15 FS-527 (Option)
26.16 SD-509 (Option)
26.17 PK-517 (Option)

27. CONNECTOR LAYOUT DRAWING
27.1 Main body

28. RELAY CONNECTOR LAYOUT DRAWING
28.1 How to read the relay connector layout drawing
28.2 Main body

29. TIMING CHART
29.1 Main body
29.2 DF-618
29.3 DF-619
29.4 LU-204
29.5 FS-526/SD-508
29.6 ZU-606
29.7 FS-527/SD-509/PK-517
29.8 JS-603

PARTS MANUAL TABLE OF CONTENTS

1 ADF EXTERNAL PARTS
2 ADF PAPER FEED TRAY
3 ADF PAPER FEED SECTION
4 ADF CONVEYANCE SECTION
5 ADF SWITCH SECTION
6 ADF DRIVE SECTION
7 ADF PAPER EXIT SECTION
8 EXTERNAL PARTS
9 CONTROL PANEL
10 IR COVER
11 IR FRAME
12 SCANNER SECTION
13 CCD UNIT/SCANNER DRIVE
14 IR BOARD SECTION
15 PH UNIT
16 TONER RAIL
17 CONTACT SECTION
18 I/U LOCK LEVER
19 OZONE DUCT
20 TONER SUPPLY SECTION
21 TRANSFER UNIT
22 TRANSFER RAIL SECTION
23 ERASE LAMP
24 TONER COLLECT SECTION
25 1ST PAPER FEED
26 2ND PAPER FEED
27 CASSETTE ASSY
28 CASSETTE RAIL
29 SIZE DETECTING SECTION
30 1000-SHEET PAPER FEED SECTION
31 LCC DRIVE
32 LEVEL CONVEYANCE SECTION
33 1500-SHEET PAPER FEED SECTION
34 LCC CASSETTE RAIL
35 LCC LENGTH CONVEYANCE SECTION
36 1000-SHEET TRAY
37 1500-SHEET TRAY
38 CASSETTE TRAY
39 MANUAL FEED TRAY UNIT
40 PAPER EXIT CONVEYANCE SECTION
41 REGISTRATION SENSOR
42 ROTATION DETECTING SENSOR
43 FUSING SECTION
44 ADU
45 PAPER EXIT SECTION
46 REVERSAL UNIT
47 MAIN DRIVE UNIT
48 FUSING DRIVE UNIT
49 BOTTLE DRIVE SECTION
50 EJECT DRIVE SECTION
51 MAIN FRAME
52 I/U FRAME SECTION
53 REAR FAN SECTION
54 DOOR SAFE SWITCH
55 HIGH VOLTAGE UNIT
56 MAIN POWER SUPPLY UNIT
57 SHIELD BOX
58 REAR ELECTRICAL SECTION
59 IH POWER SUPPLY
60 WIRING
61 WIRING ACCESSORIES AND JIGS
62 ACCESSORY PARTS