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SERVICE MANUAL TABLE OF CONTENTS Table of Contents Revision list bizhub PRESS C1070/C1070P/C1060/PRO C1060L Version 1.1 bizhub PRESS C1070/C1070P/C1060/PRO C1060L Version 1.5 bizhub PRESS C1070/C1070P/C1060/PRO C1060L Version 1.7 bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L Version 1.8 bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L Version 1.9 bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L Version 2.0 A SAFETY AND IMPORTANT WARNING ITEMS 1. IMPORTANT NOTICE 2. DESCRIPTION ITEMS FOR DANGER, WARNING AND CAUTION 2.1 Description items in this Service Manual 2.2 Description items for safety and important warning items 3. SAFETY WARNINGS 3.1 MODIFICATIONS NOT AUTHORIZED BY KONICA MINOLTA, INC 3.2 POWER PLUG SELECTION 3.3 CHECKPOINTS WHEN PERFORMING ON-SITE SERVICE 3.4 FUSE 3.5 Used Batteries Precautions 4. WARNING INDICATIONS ON THE MACHINE 4.1 Warning indications inside the machine 4.2 Warning indications on the boards 5. MEASURES TO TAKE IN CASE OF AN ACCIDENT B NOTATION OF THE CONTENTS 1. PRECAUTION ON HANDLING THIS MANUAL 2. PRODUCT NAME 3. TRADEMARK 3.1 TRADEMARKS OF OTHER COMPANIES 3.2 OWN TRADEMARKS 4. ELECTRICAL PARTS AND SIGNALS 5. PAPER FEED DIRECTION C PRODUCT SPECIFICATIONS 1. bizhub PRESS C1070/C1070P/C71hc/C1060, bizhub PRO C1060L 1.1 Type 1.2 Functions 1.3 Paper 1.4 Recommended paper 1.4.1 Inch 1.5 Materials 1.6 Maintenance 1.7 Machine data 1.8 Operating environment 1.9 Note regarding the specifications 2. HT-511 2.1 Type 2.2 Machine data 2.3 Operating environment 2.4 Note regarding the specifications 3. DF-626 3.1 Type 3.2 Functions 3.3 Type of paper 3.4 Originals that are not allowed to be fed 3.5 Originals other than the paper feed and the throughput can be guaranteed 3.6 Table of mixed combinations 3.7 Machine data 3.8 Operating environment 3.9 Note regarding the specifications 4. PF-602m 4.1 Type 4.2 Functions 4.3 Type of paper 4.4 Maintenance 4.5 Machine data 4.6 Operating environment 4.7 Note regarding the specifications 5. HT-504 5.1 Type 5.2 Machine data 5.3 Operating environment 5.4 Note regarding the specifications 6. PF-707 6.1 Type 6.2 Functions 6.3 Type of paper 6.4 Machine data 6.5 Operating environment 6.6 Note regarding the specifications 7. HT-506 7.1 Type 7.2 Machine data 7.3 Operating environment 7.4 Note regarding the specifications 8. LU-202 8.1 Type 8.2 Functions 8.3 Type of paper 8.4 Maintenance 8.5 Machine data 8.6 Operating environment 8.7 Note regarding the specifications 9. HT-503 9.1 Type 9.2 Machine data 9.3 Operating environment 9.4 Note regarding the specifications 10. MB-506 10.1 Type 10.2 Functions 10.3 Type of paper 10.4 Machine data 10.5 Operating environment 10.6 Note regarding the specifications 11. OT-502 11.1 Type 11.2 Functions 11.3 Type of paper 11.4 Machine data 11.5 Operating environment 11.6 Note regarding the specifications 12. EF-103 12.1 Type 12.2 Functions 12.3 Type of paper 12.4 Recommended paper 12.5 Machine data 12.6 Operating environment 12.7 Note regarding the specifications 13. RU-516 13.1 Type 13.2 Functions 13.3 Type of paper 13.4 Machine data 13.5 Operating environment 13.6 Note regarding the specifications 14. RU-517 14.1 Type 14.2 Functions 14.3 Type of paper 14.4 Machine data 14.5 Operating environment 14.6 Note regarding the specifications 15. MK-740 15.1 Type 15.2 Functions 15.3 Type of paper 15.4 Machine data 15.5 Operating environment 15.6 Note regarding the specifications 16. RU-509 16.1 Type 16.2 Functions 16.3 Type of paper 16.4 Machine data 16.5 Operating environment 16.6 Note regarding the specifications 17. HM-102 17.1 Type 17.2 Function 17.3 Type of paper 17.4 Machine data 17.5 Operating environment 17.6 Note regarding the specifications 18. RU-510 18.1 Type 18.2 Functions 18.3 Type of paper 18.4 Machine data 18.5 Operating environment 18.6 Note regarding the specifications 19. FS-531 19.1 Type 19.2 Function 19.3 Type of paper 19.4 Machine data 19.5 Operating environment 19.6 Note regarding the specifications 20. FS-612 20.1 Type 20.2 Functions 20.3 Type of paper 20.4 Machine data 20.5 Operating environment 20.6 Note regarding the specifications 21. PI-502 21.1 Type 21.2 Functions 21.3 Type of paper 21.4 Machine data 21.5 Operating environment 21.6 Note regarding the specifications 22. PK-512/513 22.1 Type 22.2 Functions 22.3 Type of paper 22.4 Machine data 22.5 Operating environment 22.6 Note regarding the specifications 23. FS-532 23.1 Type 23.2 Functions 23.3 Type of paper 23.4 Machine data 23.5 Operating environment 23.6 Note regarding the specifications 24. SD-510 24.1 Type 24.2 Functions 24.3 Type of paper 24.4 Machine data 24.5 Operating environment 24.6 Note regarding the specifications 25. PK-522 25.1 Type 25.2 Functions 25.3 Type of paper 25.4 Machine data 25.5 Operating environment 25.6 Note regarding the specifications 26. MK-732 26.1 Type 26.2 Type of paper 26.3 Machine data 26.4 Operating environment 26.5 Note regarding the specifications 27. LS-505 27.1 Type 27.2 Functions 27.3 Type of paper 27.4 Machine data 27.5 Operating environment 27.6 Note regarding the specifications 28. LS-506 28.1 Type 28.2 Functions 28.3 Type of paper 28.4 Machine data 28.5 Operating environment 28.6 Note regarding the specifications 29. FD-503 29.1 Type 29.2 Functions 29.3 Type of paper 29.4 Machine data 29.5 Operating environment 29.6 Note regarding the specifications 30. SD-506 30.1 Type 30.2 Functions 30.3 Type of paper 30.4 Machine data 30.5 Operating environment 30.6 Note regarding the specifications 31. SD-513 31.1 Type 31.2 Functions 31.3 Type of paper 31.4 Machine data 31.5 Operating environment 31.6 Note regarding the specifications 32. CR-101 32.1 Type 32.2 Functions 32.3 Type of paper 32.4 Machine data 32.5 Operating environment 32.6 Note regarding the specifications 33. TU-503 33.1 Type 33.2 Functions 33.3 Type of paper 33.4 Machine data 33.5 Operating environment 33.6 Note regarding the specifications 34. FD-504 34.1 Type 34.2 Functions 34.3 Type of paper 34.4 Machine data 34.5 Operating environment 34.6 Note regarding the specifications 35. PB-503 35.1 Type 35.2 Functions 35.3 Type of paper 35.4 Machine data 35.5 Operating environment 35.6 Note regarding the specifications 36. IC-602 36.1 Type 36.2 Functions 36.3 Paper 36.4 Machine data 36.5 Operating environment 36.6 Note regarding the specifications 37. GP-501 37.1 Type 37.2 Modes of Operation 37.3 Machine data 37.4 Software 37.5 Electronic 37.6 Inputs 37.7 Outputs 37.8 Performance 37.9 Operation Environment, Storage, Transportation 37.10 Safety/Regulatory 37.11 Appendix A 37.12 Appendix B 37.13 Appendix C 37.14 Glossary of Terms 38. GP-502 38.1 Type 38.2 Functions 38.3 Type of paper 38.4 Performance Specifications 38.5 Materials
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Service Manual Table of Contents CHAPTER 1 SUPPLEMENTAL SPECIFICATIONS 1. GENERAL 2. NETWORK CONNECTIVITY 3. SERVICE INFORMATION 4. SUPPLIES 5. MEDIA SPECIFICATIONS 6. FAX (ONLY FOR THE MODELS WITH FAX FUNCTION) 7. COPY 8. SCANNER CHAPTER 2 ERROR INDICATION AND TROUBLESHOOTING 1. INTRODUCTION 1.1 Precautions 1.2 Checks before Commencing Troubleshooting 2. OVERVIEW 2.1 Cross-section Drawing 2.1.1 Printer part 2.1.2 Scanner part 2.2 Paper Feeding 2.2.1 Printer part 2.2.2 Scanner part 2.3 Operation of Each Part and Location of Parts 2.4 Block Diagram 2.5 Main Components 3. ERROR INDICATIONS 3.1 Error Codes 3.2 Error Message 3.3 Communication Errors 4. TROUBLESHOOTING 4.1 Error Cause and Remedy 4.2 Troubleshooting for Paper Feeding Problems 4.2.1 No paper feeding from T1 4.2.2 No paper feeding from the LT 4.2.3 No paper feeding from the TT 4.2.4 No paper feeding from MP tray 4.2.5 Multiple sheets of paper are fed 4.2.6 Paper becomes wrinkled 4.2.7 Paper is fed at an angle 4.2.8 Paper curls 4.2.9 Unable to perform 2-sided printing 4.2.10 Paper jam 4.3 Troubleshooting for Image Defects 4.3.1 Image defect examples 4.3.2 Troubleshooting image defect 4.4 Troubleshooting for Software Problems 4.4.1 Unable to receive data 4.5 Troubleshooting for Network Problems 4.5.1 Cannot make a print through network connection 4.5.2 Cannot connect to access point 4.6 Troubleshooting for Control Panel Problems 4.6.1 Nothing is displayed on the LCD 4.6.2 Nothing is displayed on the LED 4.6.3 Unable to perform panel operation 4.7 Troubleshooting for Toner Cartridge and Drum Unit Problems 4.7.1 New toner not detected 4.7.2 Toner cartridge not detected 4.7.3 Toner replacement message displayed on LCD is not cleared 4.7.4 Drum error 4.7.5 Drum replacement message displayed on LCD is not cleared 4.8 Troubleshooting for Fuser Unit Problems 4.8.1 Fuser unit failure 4.9 Troubleshooting for Laser Unit Problems 4.9.1 Laser unit failure 4.10 Troubleshooting for PCB Problems 4.10.1 Main PCB failure 4.10.2 Full memory 4.11 Troubleshooting for Document Feeding Problems 4.11.1 No document is fed 4.11.2 Multiple documents are fed 4.11.3 Document jam 4.11.4 Document becomes wrinkled 4.11.5 Document size is not detected correctly 4.12 Troubleshooting for Image Defects 4.12.1 Defect examples 4.12.2 Troubleshooting according to image defect 4.13 Troubleshooting for Fax Problems 4.13.1 Fax cannot be sent 4.13.2 Fax cannot be received 4.13.3 Communication error occurs 4.13.4 Receive buffer full during receiving into memory 4.14 Troubleshooting for Other Problems 4.14.1 Cannot make print 4.14.2 Problem of USB direct interface 4.14.3 Cannot update firmware 4.14.4 “Paper Low” message does not disappear CHAPTER 3 DISASSEMBLY AND ASSEMBLY 1. SAFETY PRECAUTIONS 2. PACKING 3. SCREW CATALOGUE 4. SCREW TORQUE LIST 5. LUBRICATION 6. OVERVIEW OF GEARS 7. HARNESS ROUTING 8. DISASSEMBLY FLOW 8.1 Machine 8.2 LT 8.3 TT 9. DISASSEMBLY PROCEDURE 9.1 Preparation 9.2 Paper tray (PF kit 1) 9.3 Back cover / Back cover stopper arm L/R 9.4 Fuser cover ASSY 9.5 Cleaner pinch roller S ASSY 9.6 Fuser unit 9.7 Cord hook 9.8 Side cover L ASSY 9.9 Side cover R 9.10 MP cover ASSY / MP paper guide ASSY 9.11 MP link L / MP link R 9.12 Front cover 9.13 Paper stopper 9.14 Back cover upper 9.15 Panel unit 9.15.1 Panel unit 9.15.2 NFC PCB (Models with NFC only) 9.15.3 Ten key PCB / Mode key PCB 9.15.4 Panel PCB / LCD 9.15.5 Touch panel ASSY 9.16 ADF unit / Hinge L ASSY / Hinge R / Hinge R support / Hinge arm R / Document scanner unit 9.17 ADF cover ASSY 9.18 Gear cover / ADF front cover / Document sub tray 9.19 Document separate roller ASSY 9.20 ADF separation holder ASSY 9.21 Second side CIS unit / Second side CIS flat cable / CIS sponge / LF1 roller ASSY / LF2 roller ASSY (Models with duplex printing only) 9.22 First side CIS unit / First side CIS flat cable 9.23 Joint cover ASSY 9.24 Modem PCB ASSY / Modem flat cable (Models with FAX only) 9.25 USB host PCB / USB cover 9.26 Main PCB ASSY / Wireless LAN PCB 9.27 Fuser fan 9.28 Power fan 9.29 High-voltage power supply PCB ASSY 9.30 Laser unit flat cable / Laser unit / High-voltage power supply flat cable 9.31 Front cover sensor 9.32 Process drive unit / Fuser drive gear Z25 9.33 Internal temperature sensor 9.34 Paper feed drive unit 9.35 Develop release drive unit 9.36 Develop release sensor PCB 9.37 Toner/new sensor PCB ASSY 9.38 Paper eject ASSY 9.39 Toner filter ASSY 9.40 Paper eject origin sensor 9.41 Back cover sensor ASSY 9.42 Eject sensor PCB ASSY 9.43 Registration mark sensor unit 9.44 Low-voltage power supply PCB ASSY 9.45 MP paper empty/registration front sensor PCB ASSY 9.46 Paper feed unit / Joint pin 9.47 Registration front/rear sensor PCB ASSY 9.48 T1 paper feed sensor PCB ASSY 9.49 Blower 10. DISASSEMBLY PROCEDURE (LT-330CL) 10.1 LT paper tray / Separation pad ASSY 10.2 LT roller holder ASSY 10.3 LT control PCB ASSY 10.4 LT paper feed unit 10.5 LT paper empty/paper feed sensor PCB ASSY 11. DISASSEMBLY PROCEDURE (LT-340CL) 11.1 LT paper tray / Separation pad ASSY 11.2 Separation roller ASSY 11.3 LT cover rear 11.4 LT control PCB ASSY 11.5 LT paper feed frame unit 11.6 LT paper empty/plate origin sensor PCB ASSY 12. DISASSEMBLY PROCEDURE (TT UNIT) 12.1 Preparation 12.2 TT paper tray 12.3 TT roller holder ASSY 12.4 Covers 12.5 TT control PCB ASSY 12.6 TT balance sensor L / TT balance sensor R 12.7 Fan motor 12.8 TT motor 12.9 T2TT unit 12.10 T3TT unit 12.11 Low-voltage power supply PCB ASSY 12.12 T4TT unit 12.13 T5TT unit 12.14 LT/TT connector ASSY (T2TT only) 12.15 TT relay PCB ASSY (Common to all TT) 12.16 TT pickup clutch (Common to all TT) 12.17 TT release clutch (Common to all TT) 12.18 TT jam sensor PCB ASSY (Common to all TT) 12.19 TT paper feed sensor PCB ASSY (Common to all TT) 12.20 TT paper empty sensor PCB ASSY (Common to all TT) 12.21 Adjuster CHAPTER 4 ADJUSTMENTS AND UPDATING OF SETTINGS, REQUIRED AFTER PARTS REPLACEMENT 1. IF YOU REPLACE THE MAIN
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