Description

SERVICE MANUAL TABLE OF CONTENTS

Safety Precautions
CDRH Act
Laser Safety
Handling of Laser System
Turn power switch ON
Safety of Toner
Notes When Handling a Lithium Battery
Notes Before it Works Serving
Points to Note at Cleaning

Product Overview
Product Lineup
Features
Specifications
External View/Internal View
Operation

Technology
Basic Configuration
Main Controller
Laser Exposure System
Image Formation System
Fixing
Pickup / Feed System
External Auxiliary System
MEAP
Embedded RDS
Updater
System Management Operations

Periodic Service
Periodical Service Operation Item

Parts Replacement and Cleaning
List of Parts
Main Controller
Laser Exposure System
Image Formation System
Fixing
Pickup / Feed System
External Auxiliary System

Adjustment
Overview
When Replacing Parts

Troubleshooting
Making Initial Checks
Test Print
Image Faults
Feed Faults
Other
Startup System Failure Diagnosis
Controller Self Diagnosis
Debug Log
Version Upgrade
Error Messages
Error Codes

Error Code
Overview
Error Code
Jam Code
Alarm Code

Service Mode
Overview
COPIER
FEEDER
SORTER
BOARD

Installation
Checking before Installation
Table of Options Combination
Checking the Contents
Unpacking
Installation
When Relocating the Machine
Printer Cover -B1
Shift Tray-E1
Reader Heater Unit
Cassette Heater Unit
Paper Deck Heater Unit-A1
Utility Tray-A1/A2
Card Reader-C1/Copy Card Reader-F1
USB Device Port-A2/A3
Voice Guidance Kit-F1/F2
Installation Procedure for Expansion Bus-F1/F2, IPSec Board-B2 and Wireless LAN Board-B1
Description on the parts included in the package
Combination of HDD Options
Additional Memory Type B (512MB)
[TYPE-1] Option HDD (250GB)
[TYPE-2] Removable HDD Kit
[TYPE-3] Option HDD (250GB) + Removable HDD Kit
[TYPE-4] Option HDD (80GB) + HDD Mirroring Kit or HDD Data Encryption & Mirroring Kit
[TYPE-5] 2 Option HDDs (250GB) + HDD Mirroring Kit or HDD Data Encryption & Mirroring Kit
[TYPE-6] HDD Data Encryption & Mirroring Kit
[TYPE-7] Option HDD (250GB) + HDD Data Encryption & Mirroring Kit
[TYPE-8] Option HDD (80GB) + Removable HDD Kit + HDD Mirroring Kit or HDD Data Encryption & Mirroring Kit
[TYPE-9] 2 Option HDDs (250GB) + Removable HDD Kit + HDD Mirroring Kit or HDD Data Encryption & Mirroring Kit
[TYPE-10] Removable HDD Kit + HDD Data Encryption & Mirroring Kit
[TYPE-11] Option HDD (250GB) + Removable HDD Kit + HDD Data Encryption & Mirroring Kit

Appendix
Service Tools
General Timing Chart
General Circuit Diagram
List of User Mode
Backup Data
Detail of HDD partition
Soft Counter List

PARTS MANUAL TABLE OF CONTENTS

A1 ASSEMBLY LOCATION DIAGRAM
A2 OPTION PARTS CATALOG LIST
001 ACCESSOREIS
100 EXTERNAL COVERS, PANELS, ETC.
101 INTERNAL COMPONENTS 1
102 INTERNAL COMPONENTS 2
103 INTERNAL COMPONENTS 3
104 INTERNAL COMPONENTS 4
105 INTERNAL COMPONENTS 5
106 INTERNAL COMPONENTS 6
107 INTERNAL COMPONENTS 7
108 MACHINE BOTTOM PLATE
109 MACHINE REAR PLATE 1
110 MACHINE REAR PLATE 2
111 MACHINE REAR PLATE 3
112 FRONT COVER ASS’Y, LOWER
113 RIGHT DOOR ASSEMBLY
114 VERTICAL PATH ASSEMBLY
130 FLAT CONTROL PANEL ASSEMBLY
140 POWER CORD TERMINAL ASS’Y
250 MAIN DRIVE ASS’Y
260 V. PATH/CST. PICK-UP ASS’Y
261 LEFT DECK PICK-UP DRIVE ASS’Y
270 DRUM DRIVE ASS’Y
271 DEVELOPING DRIVE ASS’Y
280 DELIVERY REVERSE DRIVE ASS’Y
300 CASSETTE ASSEMBLY
301 CST. SIZE/REMNANT DETECT ASS’Y
302 DECK REMNANT DETECT ASS’Y
303 CASSETTE SIZE DETECT ASS’Y
304 PAPER STOCK ASS’Y, RIGHT
305 PAPER STOCK ASS’Y, LEFT
306 CASSETTE HEATER ASSEMBLY (JP)
310 PAPER PICK-UP ASS’Y, RIGHT
311 PAPER PICK-UP ASS’Y, LEFT
312 MULTI TRAY ASS’Y
313 MULTI PAPER PICK-UP ASS’Y
315 PRE-REGISTRATION GUIDE ASS’Y
330 FIXING/FEEDER DUPLEXING ASS’Y
331 FIXING/FEEDER FRAME ASS’Y
332 REGISTRATION ASS’Y
333 DUPLEX. SIDE REG. SENSOR ASS’Y
334 E.T.B. CLEANING ASSEMBLY
335 E.T.BELT ASSEMBLY
336 REVERSE CROSSMEMBER ASS’Y, LF
350 OUTER PAPER DELIVERY ASS’Y
351 REVERSE PAPER DELIVERY ASS’Y
352 INNER PAPER DELIVERY ASS’Y
460 LASER SCANNER UNIT
510 PHOTO-SENSITIVE DRUM ASSEMBLY
550 1ST CORONA ASS’Y
570 PRE-TRANSFER CORONA ASS’Y
620 HOPPER ASS’Y
620A HOPPER ASS’Y
625 BUFFER ASS’Y
640 DEVELOPING ASS’Y
650 DEVELOPING RELEASE ASS’Y
710 AP. KIT ASS’Y
711 DRUM CLEANING ASS’Y
720 SEPARATION CLAW DRIVE ASSEMBLY
770 WASTE TONER FEED ASSEMBLY
810 FIXING ASS’Y
811 FIXING ASS’Y, UPPER
812 FIXING DRIVE ASS’Y
813 FIXING ENTRANCE GUIDE ASS’Y
814 FIXING EXIT GUIDE ASS’Y
815 SHAFT FIXED PLATE ASS’Y, FRONT
816 SHAFT FIXED PLATE ASS’Y, REAR
900 CONTROLLER BOX ASSEMBLY
910 FIXING HEATER PS PCB ASSEMBLY
920 INVERTER PCB ASSEMBLY
930 DC CONTROLLER PCB ASS’Y
931 MAIN CONTROLLER PCB ASS’Y, 1
932 MAIN CONTROLLER PCB ASS’Y, 2
960 MAIN DRIVE DRIVER PCB ASS’Y
961 AC DRIVER PCB ASS’Y
962 NOISE FILTER PCB ASSEMBLY
963 DUPLEXING DRIVER PCB ASSEMBLY
964 FEED DRIVER PCB ASSEMBLY
980 H.V. POWER SUPPLY ASS’Y
T40 DEVICE PORT ASSEMBLY (EUR)
ZZA MECHANICAL STANDARD PARTS (HOW TO USE)
ZZB MECHANICAL STANDARD PARTS (SCREWS)
ZZC MECHANICAL STANDARD PARTS (BOLTS)
ZZD MECHANICAL STANDARD PARTS (NUTS)
ZZE MECHANICAL STANDARD PARTS (RETAINING RINGS)