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KONICA MINOLTA Bizhub 223, 283, 363, 423, 7828 Service Manual and Parts Manual

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SERVICE MANUAL TABLE OF CONTENTS

bizhub 423/363/283/223 Main body
OUTLINE
1. SYSTEM CONFIGURATION
2. PRODUCT SPECIFICATIONS
2.1 Type
2.2 Functions
2.3 Paper
2.4 Materials
2.5 Print volume
2.6 Machine specifications
2.7 Operating environment
2.8 Print functions
2.9 Scan functions

MAINTENANCE
3. PERIODICAL MAINTENANCE ITEMS
3.1 Concept of periodical maintenance
3.2 Periodical replacement parts list
3.3 Periodical cleaning parts list
3.4 Concept of parts life

4. PERIODICAL MAINTENANCE PROCEDURE
4.1 Housing section
4.2 Photo conductor section
4.3 Developing section
4.4 Toner supply section
4.5 Transfer section
4.6 Paper feed section
4.7 Registration section
4.8 Fusing section
4.9 Duplex section

5. OTHER MAINTENANCE ITEMS
5.1 Disassembly/adjustment prohibited items
5.2 Notes when transporting the machine
5.3 Disassembly/reassembly parts list
5.4 Cleaning parts list
5.5 Disassembly/reassembly procedure
5.6 Cleaning procedure

6. SERVICE TOOL
6.1 Service material list

7. FIRMWARE REWRITING
7.1 Outline
7.2 USB memory
7.3 Updating the firmware with the Internet ISW

8. COMMERCIALLY AVAILABLE PARTS
8.1 Installing the key counter
8.2 Installing the original size detection sensor/2 (PS205)

ADJUSTMENT/SETTING
9. HOW TO USE THE ADJUSTMENT/SETTING SECTION

10. UTILITY
10.1 List of utility mode
10.2 Starting/Ex
10.3 Touch Panel Adjustment
10.4 One-Touch User Box Registration
10.5 User Settings
10.6 Administrator Settings
10.7 My Panel Settings
10.8 Device Information
10.9 Meter Count

11. ADJUSTMENT ITEM LIST

12. SERVICE MODE
12.1 List of service mode
12.2 Starting/Exiting
12.3 Date/Time Input mode
12.4 Machine
12.5 Firmware Version
12.6 Imaging Process Adjustment
12.7 CS Remote Care
12.8 System 1
12.9 System 2
12.10 Counter
12.11 List Output
12.12 State Confirmation
12.13 Test Mode
12.14 ADF
12.15 FAX setting
12.16 Finisher
12.17 Internet ISW

13. ENHANCED SECURITY
13.1 List of Enhanced Security
13.2 Starting/Exiting
13.3 Enhanced Security

14. BILLING SETTING
14.1 List of billing setting
14.2 Starting/Exiting
14.3 Billing Setting

15. CONTENTS TO BE CLEARED BY RESET FUNCTION

16. MECHANICAL ADJUSTMENT
16.1 Mechanical adjustment of the scanner section
16.2 Mechanical adjustment of the paper feed section

TROUBLESHOOTING
17. JAM DISPLAY
17.1 List of JAM code
17.2 Sensor layout
17.3 Solution

18. MALFUNCTION CODE
18.1 Display procedure
18.2 List
18.3 Solution

19. TROUBLE CODE
19.1 Display procedure
19.2 Trouble resetting procedure
19.3 Trouble isolation function
19.4 List
19.5 Solution

20. FAX TROUBLECODE
20.1 ERROR CODES
20.2 DIAGNOSTIC CODES
20.3 Error Code (Network fax)

21. NETWORK ERROR CODE
21.1 Display procedure
21.2 List

22. Open API Related Trouble
22.1 Outline
22.2 Supported Version
22.3 Types of Trouble
22.4 Solution

23. POWER SUPPLY TROUBLE
23.1 Machine is not energized at all (DCPU operation check)
23.2 Fusing heaters do not operate
23.3 Power is not supplied to option

24. IMAGE QUALITY PROBLEM
24.1 How to read element data
24.2 How to identify problematic part
24.3 Initial check items
24.4 Solution

25. IC protector
25.1 Outline
25.2 IC protector list

26. TROUBLESHOOTING OF i-Option
26.1 Outline
26.2 Error message

APPENDIX
27. PARTS LAYOUT DRAWING
27.1 Main body
27.2 DF-621/SP-501
27.3 PC-109/PC-208 (Option)
27.4 PC-409 (Option)
27.5 JS-505 (Option)
27.6 FS-527 (Option)
27.7 PK-517 (Option)
27.8 SD-509 (Option)
27.9 JS-603 (Option)
27.10 FS-529 (Option)

28. CONNECTOR LAYOUT DRAWING
28.1 Main body

29. RELAY CONNECTOR LAYOUT DRAWING
29.1 Main body

30. TIMING CHART
30.1 Main body
30.2 DF-621
30.3 FS-527/SD-509/PK-517
30.4 JS-603
30.5 FS-529

i-Option LK-101 v2/102/103 v2/105
OUTLINE
1. PRODUCT OUTLINE
1.1 Available function for i-Option
1.2 Product specification

ADJUSTMENT/SETTING
2. HOW TO USE THE ADJUSTMENT/SETTING SECTION

3. SERVICE MODE
3.1 Billing Setting function setting procedure
3.2 Billing Setting function tree
3.3 Settings in the License management
3.4 License Management function setting procedure

FK-508
OUTLINE
1. OUTLINE OF THE DEVICE
1.1 Basic specifications
1.2 Functional specifications
1.3 Network fax specifications
1.4 Inhibited combinations
1.5 Caution when using prefix/suffix auto setting (North American users only)

2. COMMUNICATION CONTROL
2.1 Protocol
2.2 Telephone function

3. EXPLANATION OF FUNCTIONS
3.1 F-code
3.2 Transmission function
3.3 Reception function
3.4 Management function

MAINTENANCE
4. OTHER MAINTENANCE ITEM
4.1 Items not allowed to be disassembled and adjusted
4.2 Disassembly/reassembly parts list
4.3 Disassembly/reassembly procedure
4.4 Configuration of the FK-508 board

DF-621/SP-501
OUTLINE
1. PRODUCT SPECIFICATIONS

MAINTENANCE
2. PERIODICAL MAINTENANCE PROCEDURE
2.1 Take-up section
2.2 Transport section
2.3 Scanning section

3. OTHER MAINTENANCE ITEM
3.1 Items not allowed to be disassembled and adjusted
3.2 Disassembly/reassembly parts list
3.3 Disassembly/reassembly procedure

4. SERVICE TOOL
4.1 CE tool list

ADJUSTMENT/SETTING
5. HOW TO USE THE ADJUSTMENT SECTION
6. MECHANICAL ADJUSTMENT
6.1 Mechanical adjustment of the original document feed section

PC-109/PC-208
OUTLINE
1. PRODUCT SPECIFICATIONS

MAINTENANCE
2. PERIODICAL MAINTENANCE PROCEDURE
2.1 Paper feed section

3. OTHER MAINTENANCE ITEM
3.1 Items not allowed to be disassembled and adjusted
3.2 Disassembly/reassembly parts list
3.3 Cleaning parts list
3.4 Disassembly/reassembly procedure
3.5 Cleaning point

ADJUSTMENT/SETTING
4. How to use the adjustment section

5. MECHANICAL ADJUSTMENT
5.1 Adjusting the paper reference position

PC-409
OUTLINE
1. PRODUCT SPECIFICATION

MAINTENANCE
2. PERIODICAL MAINTENANCE PROCEDURE
2.1 Paper feed section

3. OTHER MAINTENANCE ITEM
3.1 Items not allowed to be disassembled and adjusted
3.2 Disassembly/reassembly parts list
3.3 Cleaning parts list
3.4 Disassembly/reassembly parts list
3.5 Cleaning point

ADJUSTMENT/SETTING
4. How to use the adjustment section

5. MECHANICAL ADJUSTMENT
5.1 Adjusting the paper reference position
5.2 Shifter movement timing belt adjustment

JS-505
OUTLINE
1. PRODUCT SPECIFICATIONS

MAINTENANCE
2. PERIODICAL MAINTENANCE PROCEDURE
2.1 Paper exit section

3. OTHER MAINTENANCE ITEM
3.1 Items not allowed to be disassembled and adjusted
3.2 Disassembly/reassembly parts list
3.3 Disassembly/reassembly procedure

FS-527
OUTLINE
1. PRODUCT SPECIFICATIONS

MAINTENANCE
2. PERIODICAL MAINTENANCE PROCEDURE
2.1 Paper exit section

3. OTHER MAINTENANCE ITEM
3.1 Items not allowed to be disassembled and adjusted
3.2 Disassembly/reassembly parts list
3.3 Disassembly/reassembly procedure

PK-517
OUTLINE
1. PRODUCT SPECIFICATIONS

MAINTENANCE
2. PERIODICAL MAINTENANCE PROCEDURE

3. OTHER MAINTENANCE ITEM
3.1 Items not allowed to be disassembled and adjusted
3.2 Disassembly/reassembly parts list
3.3 Disassembly/reassembly procedure

ADJUSTMENT/SETTING
4. HOW TO USE THE ADJUSTMENT SECTION

5. MECHANICAL ADJUSTMENT
5.1 Mechanical adjustment of the punch section

SD-509
OUTLINE
1. PRODUCT SPECIFICATIONS

MAINTENANCE
2. PERIODICAL MAINTENANCE PROCEDURE

3. OTHER MAINTENANCE ITEM
3.1 Items not allowed to be disassembled and adjusted
3.2 Disassembly/reassembly parts list
3.3 Disassembly/reassembly procedure

ADJUSTMENT/SETTING
4. HOW TO USE THE ADJUSTMENT SECTION

5. MECHANICAL ADJUSTMENT
5.1 Mechanical adjustment of the paper exit section

JS-603
OUTLINE
1. PRODUCT SPECIFICATIONS

MAINTENANCE
2. PERIODICAL MAINTENANCE PROCEDURE

3. OTHER MAINTENANCE ITEM
3.1 Items not allowed to be disassembled and adjusted
3.2 Disassembly/reassembly parts list
3.3 Disassembly/reassembly procedure

FS-529
OUTLINE
1. PRODUCT SPECIFICATIONS

MAINTENANCE
2. PERIODICAL MAINTENANCE PROCEDURE
2.1 Paper exit section

3. OTHER MAINTENANCE ITEM
3.1 Items not allowed to be disassembled and adjusted
3.2 Disassembly/reassembly parts list
3.3 Disassembly/reassembly procedure

PARTS MANUAL TABLE OF CONTENTS

1 EXTERNAL PARTS
2 IR COVER
3 OPERATION PANEL SECTION
4 CCD SECTION
5 SCANNER SECTION
6 SCANNER DRIVE SECTION
7 PRINT HEAD/ POWER SUPPLY SECTION
8 OZONE DUCT/ FAN MOTOR SECTION
9 IU SECTION
10 HOPPER SECTION
11 1ST PAPER FEED SECTION
12 2ND PAPER FEED SECTION
13 IU/ CASSETTE RAIL SECTION
14 CASSETTE SIZE SECTION
15 CASSETTE SECTION
16 MANUAL PAPER FEED SECTION
17 PAPER TRANSPORT SECTION
18 FUSING SECTION
19 PAPER EXIT SECTION
20 HOPPER/ PAPER FEED DRIVE SECTION
21 MAIN DRIVE SECTION
22 REAR FRAME SECTION
23 ELECTRICAL COMPONENTS
24 WIRING
25 WIRING ACCESSORIES AND JIGS
26 ACCESSORY PARTS

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