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KONICA MINOLTA Bizhub 454e and 554e Service Manual and Parts Manual

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SERVICE MANUAL TABLE OF CONTENTS

A SAFETY AND IMPORTANT WARNING ITEMS
1. IMPORTANT NOTICE

2. DESCRIPTION ITEMS FOR DANGER, WARNING AND CAUTION
2.1 Description items in this Service Manual
2.2 Description items for safety and important warning items

3. SAFETY WARNINGS
3.1 MODIFICATIONS NOT AUTHORIZED BY KONICA MINOLTA, INC
3.2 POWER PLUG SELECTION
3.3 CHECKPOINTS WHEN PERFORMING ON-SITE SERVICE
3.4 FUSE
3.5 Used Batteries Precautions
3.6 Laser Safety

4. WARNING INDICATIONS ON THE MACHINE
4.1 Warning indications inside the machine
4.2 Warning indications on the boards

5. MEASURES TO TAKE IN CASE OF AN ACCIDENT

B NOTATION OF THE CONTENTS
1. PRECAUTION ON HANDLING THIS MANUAL
2. PRODUCT NAME

3. BRAND NAME
3.1 TRADEMARKS OF OTHER COMPANIES
3.2 OWN TRADEMARKS

4. FEEDING DIRECTION

C PRODUCT SPECIFICATIONS
1. bizhub 554e/454e
1.1 Type
1.2 Functions
1.3 Paper
1.4 Materials
1.5 Print volume
1.6 Machine specifications
1.7 Operating environment
1.8 Print functions
1.9 Scan functions
1.10 Note

2. DF-701
2.1 Type
2.2 Functions
2.3 Paper
2.4 Particular originals
2.5 Prohibited originals
2.6 Mixed original feed chart
2.7 Machine specifications
2.8 Operating environment
2.9 Note

3. PC-110/PC-210
3.1 Type
3.2 Paper
3.3 Machine specifications
3.4 Operating environment
3.5 Note

4. PC-410
4.1 Type
4.2 Paper
4.3 Machine specifications
4.4 Operating environment
4.5 Note

5. LU-204
5.1 Type
5.2 Paper
5.3 Machine specifications
5.4 Operating environment
5.5 Note

6. LU-301
6.1 Type
6.2 Paper
6.3 Machine specifications
6.4 Operating environment
6.5 Note

7. JS-506
7.1 Type
7.2 Functions
7.3 Paper
7.4 Offset function
7.5 Machine specifications
7.6 Operating environment
7.7 Note

8. FS-533
8.1 Type
8.2 Functions
8.3 Paper process ability
8.4 Machine specifications
8.5 Operating environment
8.6 Note

9. PK-519
9.1 Type
9.2 Functions
9.3 Paper
9.4 Machine specifications
9.5 Operating environment
9.6 Note

10. FS-534/FS-534SD
10.1 Type
10.2 Functions
10.3 Paper
10.4 Machine specifications
10.5 Operating environment
10.6 Note for the Specifications

11. PK-520
11.1 Type
11.2 Functions
11.3 Paper
11.4 Machine specifications
11.5 Operating environment
11.6 Note

12. SD-511
12.1 Type
12.2 Paper
12.3 Machine specifications
12.4 Consumables
12.5 Operating environment
12.6 Note

13. FS-535
13.1 Type
13.2 Functions
13.3 Staple
13.4 Max. paper capacity
13.5 Machine specifications
13.6 Operating environment
13.7 Note

14. PK-521
14.1 Type
14.2 Functions
14.3 Paper
14.4 Machine specifications
14.5 Operating environment
14.6 Note

15. SD-512
15.1 Type
15.2 Paper
15.3 Machine specifications
15.4 Consumables
15.5 Operating environment
15.6 Note

16. JS-602
16.1 Type
16.2 Functions
16.3 Paper
16.4 Machine specifications
16.5 Operating environment
16.6 Note

17. PI-505
17.1 Type
17.2 Functions
17.3 Paper
17.4 Machine specifications
17.5 Operating environment
17.6 Note

18. ZU-606
18.1 Type
18.2 Functions
18.3 Paper
18.4 Maintenance
18.5 Machine specifications
18.6 Operating environment
18.7 Note

19. i-Option LK-101 v3/102 v2/104 v3/105 v3/106/107/108/110/111
19.1 Available function for i-Option
19.2 Web browser function

20. FK-511/508
20.1 Basic specifications
20.2 Functional specifications
20.3 Network fax specifications

D OVERALL COMPOSITION
1. SYSTEM CONFIGURATION
1.1 System front view
1.2 System rear view

2. SECTION CONFIGURATION

3. PAPER PATH

4. CONTROL BLOCK DIAGRAM


5. IMAGE CREATION PROCESS


6. IMAGE FORMING CONTROL


7 PROCESS SPEED

E SERVICE TOOL
1. bizhub C554e/C454e
1.1 Service material list
1.2 CE tool list
1.3 Utility tool

2. DF-701
2.1 CE tool list

F PERIODICAL MAINTENANCE
1. Concept of periodical maintenance

2. Periodical maintenance items
2.1 bizhub 554e/454e
2.2 Option

3. Periodical replacement parts list
3.1 bizhub 554e/454e
3.2 Option

4. Periodical cleaning parts list
4.1 Main unit
4.2 FS-535
4.3 SD-512
4.4 JS-602
4.5 PI-505
4.6 ZU-606
4.7 FS-534
4.8 SD-511
4.9 FS-533

5. Concept of parts life
5.1 Life value of consumables and parts
5.2 Details of the life specifications

6. Periodical maintenance procedure bizhub 554e/454e
6.1 Housing section
6.2 Photo conductor section
6.3 Charging section
6.4 Developing section
6.5 Toner supply section
6.6 1st transfer section
6.7 2nd transfer/separation section
6.8 Toner collection section
6.9 Paper feed section
6.10 Registration section
6.11 Fusing section
6.12 Duplex section

7. Periodical maintenance procedure DF-701
7.1 Take-up section
7.2 Transport section
7.3 Scanning section

8. Periodical maintenance procedure PC-210/PC-110
8.1 Paper feed section

9. Periodical maintenance procedure PC-410
9.1 Paper feed section

10. Periodical maintenance procedure LU-204
10.1 Paper feed section

11. Periodical maintenance procedure LU-301
11.1 Paper feed section

12. Periodical maintenance procedure FS-535
12.1 Paper exit section

13. Periodical maintenance procedure SD-512
13.1 Paper exit section

14. Periodical maintenance procedure JS-602
14.1 Paper exit section

15. Periodical maintenance procedure PI-505
15.1 Paper feed section

16. Periodical maintenance procedure ZU-606
16.1 Punch section

17. Periodical maintenance procedure FS-534
17.1 Paper exit section

18. Periodical maintenance procedure SD-511
18.1 Paper exit section

19. Periodical maintenance procedure FS-533
19.1 Paper exit section

G DISASSEMBLY/REASSEMBLY
1. Disassembly/adjustment prohibited items
1.1 Paint-locked screws
1.2 Red-painted screws
1.3 Variable resistors on board
1.4 Warnings for disassembly
1.5 Warnings / Precautions during setup or transportation
1.6 Parts not allowed to be removed

2. Units from which removing is prohibited
2.1 CCD unit
2.2 PH unit
2.3 Fusing unit

3. Disassembly/assembly warning/caution items
3.1 Removal/installing of PWBs
3.2 Use a special screw

4. Notes when transporting the machine
4.1 Protective materials

5. bizhub 554e/454e
5.1 Disassembly/reassembly parts list
5.2 Disassembly/reassembly procedure (Exterior parts)
5.3 Disassembly/reassembly procedure (Units)
5.4 Disassembly/reassembly procedure (Boards)
5.5 Disassembly/reassembly procedure (Motors)
5.6 Disassembly/reassembly procedure (Clutches)
5.7 Disassembly/reassembly procedure (etc.)

6. DF-701
6.1 Disassembly/reassembly parts list
6.2 Disassembly/reassembly procedure (DF-701/SP-501)

7. Option
7.1 Disassembly/reassembly parts list
7.2 Disassembly/reassembly procedure (KP-101)
7.3 Disassembly/reassembly procedure (UK-208)
7.4 Disassembly/reassembly procedure (PC-210/PC-110)
7.5 Disassembly/reassembly procedure (PC-410)
7.6 Disassembly/reassembly procedure (LU-204)
7.7 Disassembly/reassembly procedure (LU-301)
7.8 Disassembly/reassembly procedure (JS-506)
7.9 Disassembly/reassembly procedure (FS-535)
7.10 Disassembly/reassembly procedure (PK-521)
7.11 Disassembly/reassembly procedure (SD-512)
7.12 Disassembly/reassembly procedure (JS-602)
7.13 Disassembly/reassembly procedure (PI-505)
7.14 Disassembly/reassembly procedure (ZU-606)
7.15 Disassembly/reassembly procedure (FS-534)
7.16 Disassembly/reassembly procedure (PK-520)
7.17 Disassembly/reassembly procedure (SD-511)
7.18 Disassembly/reassembly procedure (FS-533)
7.19 Disassembly/reassembly procedure (PK-519)
7.20 Disassembly/reassembly procedure (FK-508)
7.21 Disassembly/reassembly procedure (FK-511)
7.22 Disassembly/reassembly procedure (OT-506)

8. COMMERCIALLY AVAILABLE PARTS
8.1 Installing the key counter
8.2 Installing the original size detection sensor/2 (PS205)

H CLEANING/LUBRICATION
1. bizhub 554e/454e
1.1 Cleaning parts list
1.2 Lubrication parts list
1.3 Cleaning procedure

2. DF-701
2.1 Cleaning parts list
2.2 Cleaning procedure

3. Option
3.1 Cleaning parts list
3.2 Cleaning procedure (PC-110/PC-210)
3.3 Cleaning procedure (PC-410)
3.4 Cleaning procedure (LU-204)
3.5 Cleaning procedure (LU-301)
3.6 Cleaning procedure (FS-535)
3.7 Cleaning procedure (PI-505)

I ADJUSTMENT/SETTING
1. POINT TO CHECK
1.1 How To Use The Adjustment/Setting Section
1.2 Operating The Touch Panel

2. ACCESSIBILITY
2.1 Touch Panel Adjustment
2.2 Brightness Adjustment
2.3 Key Repeat Start/Interval Time
2.4 System Auto Reset Confirmation
2.5 Auto Reset Confirmation
2.6 Enlarge Display Mode Con
2.7 Message Display Time
2.8 Sound Setting
2.9 Default Enlarge Display Settings
2.10 Voice Guidance Settings
2.11 Double Tap Interval Settings

3. COUNTER
3.1 Meter Count
3.2 Display Keypad

4. UTILITY
4.1 List of utility mode (outline)
4.2 List of utility mode (detail)
4.3 Starting/Exiting

5. UTILITY (ONE-TOUCH/USER BOX REGISTRATION)
One-Touch User Box Registration-Outline
5.1 Create One-Touch Destination
5.2 Create User Box
5.3 Limiting Access to Destinations

6. UTILITY (USER SETTINGS)
6.1 System Settings
6.2 Custom Display Settings
6.3 Copier Settings
6.4 Scan/Fax Settings
6.5 Printer Settings
6.6 Change Password
6.7 Change E-Mail Address
6.8 Register Authentication Settings
6.9 Synchronize User Auth. and Account Track
6.10 Cellular Phone/PDA Setting

7. UTILITY (ADMINISTRATOR SETTINGS)
Administrator Settings-Outline
7.1 System Settings-Power Supply/Power Save Settings
7.2 System Settings-Output Settings
7.3 System Settings-Date/Time Settings
7.4 System Settings-Daylight Saving Time
7.5 System Settings-Weekly Timer Settings
7.6 System Settings-Restrict User Access
7.7 System Settings-Expert Adjustment
7.8 System Settings-List/Counter
7.9 System Settings-Reset Settings
7.10 System Settings-User Box Settings
7.11 System Settings-Standard Size Setting
7.12 System Settings-Stamp Settings
7.13 System Settings-Blank Page Print Settings
7.14 System Settings-Registered Key Settings
7.15 System Settings-Job Priority Operation Settings
7.16 System Settings-Default Bypass Paper Type Setting
7.17 System Settings-Page Number Print Position
7.18 System Settings-Preview Settings
7.19 System Settings-Enlarge Display Settings
7.20 System Settings-Scan File Name Settings
7.21 System Settings-PDF Settings
7.22 System Settings-Set Paper Name by User
7.23 System Settings-Custom Display Settings.
7.24 Administrator/Machine Settings
7.25 One-Touch/User Box Registration-Create One-Touch Destination
7.26 One-Touch/User Box Registration-Create User Box
7.27 One-Touch/User Box Registration-One-Touch/User Box Registration List
7.28 One-Touch/User Box Registration-Maximum Number of User Boxes
7.29 User Authentication/Account Track-General Settings
7.30 User Authentication/Account Track-User Authentication Settings
7.31 User Authentication/Account Track-Account Track Settings
7.32 User Authentication/Account Track-Print without Authentication
7.33 User Authentication/Account Track-Print Counter List
7.34 User Authentication/Account Track-External Server Settings
7.35 User Authentication/Account Track-Limiting Access to Destinations
7.36 User Authentication/Account Track-Authentication Device Settings
7.37 User Authentication/Account Track-User/Account Common Setting
7.38 User Authentication/Account Track-Scan to Home Settings
7.39 User Authentication/Account Track-Scan to Authorized Folder Settings
7.40 User Authentication/Account Track-Print Simple Auth
7.41 User Authentication/Account Track – Max. Allowance when Enhanced Server down
7.42 User Authentication/Account Track – Update Billing Information
7.43 Network Settings-TCP/IP Settings
7.44 Network Settings-NetWare Settings
7.45 Network Settings-HTTP Server Settings
7.46 Network Settings-FTP Settings
7.47 Network Settings-SMB Settings
7.48 Network Settings-LDAP Settings
7.49 Network Settings-E-Mail Settings-E-Mail TX (SMTP)
7.50 Network Settings-E-Mail Settings-E-Mail RX (POP)
7.51 Network Settings-E-Mail Settings-E-Mail RX Print
7.52 Network Settings-E-Mail Settings-S/MIME Communication Settings
7.53 Network Settings-SNMP Settings
7.54 Network Settings-AppleTalk Settings
7.55 Network Settings-Bonjour Setting
7.56 Network Settings-TCP Socket Settings
7.57 Network Settings-Network Fax Settings
7.58 Network Settings-WebDAV Settings-WebDAV Client Settings
7.59 Network Settings-WebDAV Settings-WebDAV Server Settings
7.60 Network Settings-WebDAV Settings-Proxy Setting for Remote Access
7.61 Network Settings-DPWS Settings-DPWS Common Settings
7.62 Network Settings-DPWS Settings-DPWS Extension Settings
7.63 Network Settings-DPWS Settings-Printer Settings
7.64 Network Settings-DPWS Settings-Scanner Settings
7.65 Network Settings-Distributed Scan Settings
7.66 Network Settings-ThinPrint Setting
7.67 Network Settings-Detail Settings-Device Setting
7.68 Network Settings-Detail Settings-Time Adjustment Setting
7.69 Network Settings-Detail Settings-Status Notification Setting
7.70 Network Settings-Detail Settings-Total Counter Notification Settings
7.71 Network Settings-Detail Settings-PING Confirmation
7.72 Network Settings-Detail Settings-SLP Setting
7.73 Network Settings-Detail Settings-LPD Setting
7.74 Network Settings-Detail Settings-Prefix/Suffix Setting
7.75 Network Settings-Detail Settings-Error Code Display Setting
7.76 Network Settings-IEEE802.1X Authentication Settings
7.77 Network Settings-Web Browser Setting
7.78 Network Settings-Bluetooth Setting
7.79 Network Settings-Single Sign-On Setting
7.80 Network Settings-Extended Network Settings
7.81 Network Settings-IWS Settings
7.82 Network Settings-Remote Panel Settings
7.83 Network Settings-Machine Update Settings
7.84 Network Settings-Tablet Settings
7.85 Copier Settings
7.86 Printer Settings
7.87 Fax Settings
7.88 System Connection
7.89 Security Settings-Administrator Password
7.90 Security Settings-User Box Administrator Setting
7.91 Security Settings-Administrator Security Levels
7.92 Security Settings-Security Details
7.93 Security Settings-Enhanced Security Mode
7.94 Security Settings-HDD Settings
7.95 Security Settings-Function Management Settings
7.96 Security Settings-Stamp Settings
7.97 Security Settings-Image Log Transfer Settings
7.98 Security Settings-Driver Password Encryption Setting
7.99 Security Settings-FIPS Settings
7.100 License Settings
7.101 Voice Guidance Settings-Voice Guidance.
7.102 OpenAPI Certification Management Setting
7.103 External Memory Backup
7.104 Remote Access Setting.

8. UTILITY (OTHER SETTINGS)
8.1 Banner Printing
8.2 My Panel Settings
8.3 Device Information
8.4 Remote Panel Operation

9. ADJUSTMENT ITEM LIST
9.1 Replace feed roller, pick-up roller, separation roller (tray 1, tray 2)
9.2 Replace feed roller, separation roller assy (manual bypass tray)
9.3 Install LCT (Built-in)
9.4 Install LCT
9.5 Replace CCD unit
9.6 Replace developing unit
9.7 Replace drum unit
9.8 Replace transfer belt unit
9.9 Replace PH unit
9.10 Replace original size detection sensor
9.11 Replace scanner motor
9.12 Replace scanner home sensor
9.13 Replace printer control board
9.14 Replace MFP board
9.15 Replace SSD board
9.16 Replace original glass
9.17 Replace hard disk
9.18 Replace control panel unit
9.19 Replace DF control board
9.20 Add key counter
9.21 Execute initialize
9.22 Add an optional device
9.23 Execute F/W update
9.24 Add fax board
9.25 Replace DF-701
9.26 Replace CIS module

10. LIST OF SERVICE MODE
10.1 List of service mode (outline)
10.2 List of service mode (detail)

11. SERVICE MODE
11.1 Starting/Setting/Exiting
11.2 Date/Time Input mode
11.3 Machine
11.4 Firmware Version
11.5 Imaging Process Adjustment
11.6 CS Remote Care (Outlines)
11.7 Setting up the CS Remote Care
11.8 Software SW setting for CS Remote Care
11.9 Setup confirmation
11.10 Calling the maintenance
11.11 Calling the center from the administrator
11.12 Checking the transmission log
11.13 Detail on settings for CS Remote Care
11.14 System 1
11.15 System 2
11.16 Counter
11.17 List Output
11.18 State Confirmation
11.19 Test Mode
11.20 ADF
11.21 FAX setting (Line1)
11.22 FAX setting (Line2, Line 3, Line 4)
11.23 FAX setting (Address parameter list: for line 1, line 2, line 3 and line 4)
11.24 FAX setting (Address parameter list: for line 1)
11.25 FAX setting (Address parameter list: for line 2)
11.26 FAX setting (Address parameter list: for line 3)
11.27 FAX setting (Address parameter list: for line 4)
11.28 Finisher
11.29 Network Settings
11.30 Machine Update Setting

12. ENHANCED SECURITY
12.1 List of Enhanced Security
12.2 Starting/Exiting
12.3 Enhanced Security

13. BILLING SETTING
13.1 List of billing setting
13.2 Starting/Exiting
13.3 Billing Setting

14. DEBUG SETTINGS
14.1 List of debug settings
14.2 Starting/Exiting
14.3 Debug Settings
14.4 Operation of the debug log function

15. CONTENTS TO BE CLEARED BY RESET FUNCTION

16. MECHANICAL ADJUSTMENT bizhub 554e/454e
16.1 Scanner section
16.2 Paper feed section
16.3 Fusing section

17. MECHANICAL ADJUSTMENT DF-701
17.1 Original document feed section

18. MECHANICAL ADJUSTMENT PC-210/PC-110
18.1 Paper reference position

19. MECHANICAL ADJUSTMENT PC-410
19.1 Paper reference position
19.2 Shifter movement timing belt adjustment

20. MECHANICAL ADJUSTMENT LU-204
20.1 Paper feed section

21. MECHANICAL ADJUSTMENT LU-301
21.1 Paper feed section

22. MECHANICAL ADJUSTMENT PK-519
22.1 Punch section

23. MECHANICAL ADJUSTMENT PK-520
23.1 Punch section

24. MECHANICAL ADJUSTMENT SD-511
24.1 Paper exit section

25. MECHANICAL ADJUSTMENT PK-521
25.1 Punch section

26. MECHANICAL ADJUSTMENT SD-512
26.1 Paper exit section

27. MECHANICAL ADJUSTMENT PI-505
27.1 PI displacement adjustment (with PK-521 installed)

28. MECHANICAL ADJUSTMENT ZU-606
28.1 Gate solenoid/Lw adjustment
28.2 1st folding skew adjustment
28.3 2nd folding skew adjustment
28.3.1 Purpose
28.3.2 Procedure
28.4 2nd stopper position adjustment

J REWRITING OF FIRMWARE
1. Confirming the firmware version
1.1 Procedure

2. USB memory
2.1 Preparation
2.2 Procedure
2.3 Action when data transfer fails
2.4 Entering the machine type information

3. Internet ISW
3.1 Preparations for firmware rewriting
3.2 Making the firmware data
3.3 Firmware rewriting from the control panel

4. Procedures for rewriting the firmware by using the Auto Update function
4.1 Outline
4.2 Service environment
4.3 Procedures for rewriting the firmware by using the Auto Update function

5. Firmware Distribute Server function (Relay server)
5.1 Outline
5.2 Service environment
5.3 Firmware relay procedures by using “relay server function”

6. CS Remote Care
6.1 Firmware rewriting from the CS Remote Care

7. How to install the i-Option data
7.1 Available function for i-Option
7.2 LK-107/LK-108 font data installation procedure

K TROUBLESHOOTING
1. JAM CODE
1.1 List of the JAM code
1.2 JAM that do not display the JAM code
1.3 Sensor layout
1.4 Initial check items
1.5 Jam when thin or thick paper is fed
1.6 1#-##
1.7 2#-##
1.8 3#-##
1.9 6#-##
1.10 7#-##
1.11 9#-##

2. MALFUNCTION CODE
2.1 Display procedure
2.2 List of the malfunction code
2.3 S-1
2.4 S-2
2.5 D-1
2.6 D-3
2.7 P-5
2.8 P-9
2.9 P-27
2.10 P-32
2.11 P-33

3. TROUBLE CODE
3.1 Display procedure
3.2 Trouble resetting procedure
3.3 Trouble isolation function
3.4 List of the trouble code
3.5 C0###
3.6 C1###
3.7 C2###
3.8 C3###
3.9 C4###
3.10 C5###
3.11 C6###
3.12 C8###
3.13 C9###
3.14 CA###
3.15 CC###
3.16 CD###
3.17 CE###

4. ABORT CODE
4.1 Troubleshooting of the abort code
4.2 CF0##
4.3 CF1##
4.4 CF2##
4.5 CF3##
4.6 CF4##
4.7 CF5##
4.8 CF6##
4.9 CF7##
4.10 CF8##
4.11 CF9##
4.12 CFA##
4.13 CFB##
4.14 CFC##
4.15 CFD##
4.16 CFE##
4.17 CFF##

5. ERROR CODE FOR THE INTERNET ISW
5.1 Error code list for the Internet ISW
5.2 0x0#
5.3 0x1#
5.4 0x2#

6. CS Remote Care ERROR CODE
6.1 Troubleshooting for CS Remote Care
6.2 CS Remote Care Operation under Enhanced Security Mode
6.3 List of the CS Remote Care error code

7. NETWORK ERROR CODE
7.1 Display procedure
7.2 IEEE802.1X
7.3 LDAP
7.4 E-Mail/Internet Fax
7.5 FTP transmission
7.6 SMB transmission
7.7 SMTP transmission
7.8 WebDAV transmission
7.9 SMB browsing
7.10 User authentication
7.11 WebDAV client (Response reception)
7.12 WebDAV client (Request sending)
7.13 WSD scan
7.14 Bluetooth
7.15 GSS-API
7.16 Scan server transmission
7.17 Packet capture

8. FAX TROUBLE CODE
The error in the transmission/reception system
8.1 B0##
8.2 B11#
8.3 B12#
8.4 B13#
8.5 B14#
8.6 B15#
8.7 B16#
8.8 B17#
8.9 B18#
8.10 B19#
8.11 T0#
8.12 T1#
8.13 T2#
8.14 T3#
8.15 T4#
8.16 T5#
8.17 T6#
8.18 T7#
8.19 T8#
8.20 T9#
8.21 R0#
8.22 R1#
8.23 R2#
8.24 R3#
8.25 R4#
8.26 R5#
8.27 R6#
8.28 R7#
8.29 R8#
8.30 R9#
8.31 Others

9. DIAGNOSTIC CODES
9.1 Outline
9.2 Explanation
9.2.1 The diagnostic code
9.2.2 Information of communication results and conditions

10. NETWORK FAX ERROR CODE
10.1 Error code list of the transmission system
10.2 Error code list of the reception system

11. Open API RELATED TROUBLE
11.1 Outline
11.2 Types of Trouble
11.3 Solution

12. TROUBLES THAT DO NOT DISPLAY THE TROUBLE CODE
12.1 Machine is not energized at all (DCPU operation check)
12.2 Fusing heaters do not operate
12.3 Power is not supplied to DF
12.4 Power is not supplied to option

13. OTHER TROUBLE
13.1 Firmware error warning
13.1.1 Action
13.2 HDD lock password error warning

14. TROUBLESHOOTING OF i-Option
14.1 Structure of license management
14.2 License management information
14.3 Error message

15. IMAGE QUALITY PROBLEM
15.1 How to read element data
15.2 Troubleshooting procedure overview
15.3 Corrective action procedure

16. IC PROTECTOR
16.1 Outline
16.2 IC protector list

L PARTS/CONNECTOR LAYOUT DRAWING
1. PARTS LAYOUT DRAWING
1.1 bizhub 554e/454e
1.2 DF-701/SP-501
1.3 PC-210/PC-110 (Option)
1.4 PC-410 (Option)
1.5 LU-204 (Option)
1.6 LU-301 (Option)
1.7 JS-506 (Option)
1.8 FS-533 (Option)
1.9 PK-519 (Option)
1.10 FS-534 (Option)
1.11 PK-520 (Option)
1.12 SD-511 (Option)
1.13 FS-535 (Option)
1.14 PK-521 (Option)
1.15 SD-512 (Option)
1.16 JS-602 (Option)
1.17 PI-505 (Option)
1.18 ZU-606 (Option)

2. CONNECTOR LAYOUT DRAWING
2.1 BOARD CONNECTOR LAYOUT DRAWING
2.2 RELAY CONNECTOR LAYOUT DRAWING

M TIMING CHART
1. bizhub 554e/454e
1.1 Timing chart when the main power switch is turned ON

2. LU-204
2.1 Operating conditions
2.2 Timing chart

3. FS-534/SD-511
3.1 Shift mode
3.2 Center staples mode

4. FS-535/SD-512
4.1 2 flat stitching staples mode
4.2 Saddle stitching mode

5. ZU-606
5.1 Z-folding+Punch mode

N WIRING DIAGRAM
1. bizhub 554e/454e
1.1 Main body

2. DF-701
2.1 DF-701

3. Option
3.1 PC-110
3.2 PC-210
3.3 PC-410
3.4 LU-204
3.5 LU-301
3.6 JS-506
3.7 FS-533
3.8 FS-534
3.9 SD-511
3.10 FS-535
3.11 PK-521
3.12 SD-512
3.13 PI-505
3.14 ZU-606

O THEORY OF OPERATION bizhub 554e/454e
1. INTERFACE SECTION
1.1 Configuration

2. SCANNER SECTION
2.1 Configuration
2.2 Drive
2.3 Operation

3. WRITE SECTION (PH SECTION)
3.1 Configuration
3.2 Operation

4. PHOTO CONDUCTOR SECTION
4.1 Configuration
4.2 Drive
4.3 Operation

5. DEVELOPING SECTION
5.1 Configuration
5.2 Drive
5.3 Operation

6. TONER SUPPLY SECTION
6.1 Configuration
6.2 Drive
6.3 Operation

7. 1ST TRANSFER SECTION
7.1 Configuration
7.2 Drive
7.3 Operation

8. 2ND TRANSFER SECTION
8.1 Configuration
8.2 Drive
8.3 Operation

9. TONER COLLECTING SECTION
9.1 Configuration
9.2 Drive
9.3 Operation

10. PAPER FEED SECTION (MANUAL BYPASS TRAY)
10.1 Configuration
10.2 Drive
10.3 Operation

11. PAPER FEED SECTION
11.1 Configuration
11.2 Drive
11.3 Operation

12. VERTICAL TRANSPORT SECTION
12.1 Configuration
12.2 Drive
12.3 Operation

13. REGISTRATION SECTION
13.1 Configuration
13.2 Drive
13.3 Operation

14. FUSING SECTION (554e, IH FUSING)
14.1 Configuration
14.2 Drive
14.3 Operation

15. FUSING SECTION (454e, LAMP FUSING)
15.1 Configuration
15.2 Drive
15.3 Operation

16. PAPER EXIT/REVERSE SECTION
16.1 Configuration
16.2 Drive
16.3 Operation

17. DUPLEX SECTION
17.1 Configuration
17.2 Drive
17.3 Operation

18. IMAGE STABILIZATION CONTROL
18.1 Overview
18.2 Description of control
18.3 Control contents
18.4 Operation timing

19. IMAGE PROCESSING
19.1 Scanner section image processing block diagram
19.2 Write section image processing block diagram

20. POWER SUPPLY SECTION
20.1 Main power switch
20.2 Power key
20.3 Power cables

21. FAN CONTROL
21.1 Configuration
21.2 Function
21.3 Fan control

22. COUNTER CONTROL
22.1 Configuration
22.2 Operation

23. HEATER
23.1 Configuration
23.2 Functions
23.3 Control

24. INDICATOR FUNCTION
24.1 Configuration
24.2 Control

PA THEORY OF OPERATION DF-701
1. CONFIGURATION
1.1 Section configuration
1.2 Paper path
1.3 Configuration

2. DRIVE
2.1 Paper feed drive
2.2 Registration drive
2.3 Document reading drive
2.4 Document reading /CIS glass cleaning drive

3. OPERATION
3.1 Document feed section
3.2 Document registration section
3.3 Document reading section
3.4 Document exit section
3.5 Paper path operation
3.6 DF open/close detection mechanism
3.7 Cooling inside the unit mechanism
3.8 Document separation roller pressure switching mechanism

PB THEORY OF OPERATION PC-110/PC-210
1. CONFIGURATION

2. PAPER PATH

3. DRIVE

4. OPERATION
4.1 Paper feed section
4.2 Cassette section
4.3 Dehumidifier heater control (HT-509)

PC THEORY OF OPERATION PC-410
1. CONFIGURATION

2. PAPER PATH

3. DRIVE

4. OPERATION
4.1 Paper feed section
4.2 Main tray section
4.3 Sub tray section
4.4 Remaining paper amount displayed mechanism
4.5 Dehumidifier heater control (HT-509)

PD THEORY OF OPERATION LU-204
1. SECTION CONFIGURATION

2. PAPER PATH


3. CONFIGURATION


4. DRIVE


5. OPERATION

5.1 Paper feed and transport control
5.2 Paper level detection
5.3 Paper empty detection
5.4 Paper level indicator
5.5 Tray lift-up control
5.6 Dehumidification heater control

PE THEORY OF OPERATION LU-301
1. SECTION CONFIGURATION

2. PAPER PATH

3. CONFIGURATION

4. DRIVE

5. OPERATION
5.1 Paper feed and transport control
5.2 Paper level detection
5.3 Paper empty detection
5.4 Paper level indicator
5.5 Tray lift-up control
5.6 Dehumidification heater control

PF THEORY OF OPERATION JS-506
1. CONFIGURATION
1.1 Paper path
1.2 Section configuration
1.3 Configuration

2. DRIVE
2.1 Transportation to exit tray 1
2.2 Transportation to exit tray 2
2.3 Exit tray 2 shift mechanism

3. OPERATION
3.1 Exit tray 1
3.2 Exit tray 2

PG THEORY OF OPERATION FS-533/PK-519
1. FINISHER OUTLINE

2. PAPER PATH
2.1 Sort offset mode/Group offset mode/Staple mode/Punch mode
2.2 Non sort mode/Non group mode/Non staple mode/Sort mode/Group mode/Punch mode

3. CONFIGURATION
3.1 Section configuration
3.2 Electrical part configuration
3.3 Main mechanical part configuration
3.4 Main roller configuration

4. UNIT OPEN/CLOSE SECTION
4.1 Unit open/close mechanism

5. PUNCH SECTION (PK-519)
5.1 Configuration
5.2 Drive
5.3 Operation

6. TRANSPORT SECTION
6.1 Configuration
6.2 Drive
6.3 Operation

7. ALIGNMENT SECTION
7.1 Configuration
7.2 Drive
7.3 Operation

8. STAPLER SECTION
8.1 Configuration/Drive
8.2 Operation

9. RECEIVING SECTION
9.1 Configuration
9.2 Drive
9.3 Operation

PH THEORY OF OPERATION FS-534/PK-520/SD-511
1. FINISHER OUTLINE

2. PAPER PATH
2.1 Sub Tray
2.2 Main tray
2.3 Saddle tray
2.4 3rd tray

3. CONFIGURATION
3.1 Section configuration
3.2 Main electrical part configuration
3.3 Main mechanical part configuration
3.4 Main roller configuration

4. FNS SECTION
4.1 Front door open/close detection mechanism

5. RU SECTION (HORIZONTAL TRANSPORT SECTION)
5.1 Configuration
5.2 Drive
5.3 Operation

6. PUNCH SECTION (PK-520)
6.1 Configuration
6.2 Drive
6.3 Operation

7. TRANSPORT SECTION
7.1 Configuration
7.2 Drive
7.3 Operation

8. ALIGNMENT SECTION
8.1 Configuration
8.2 Drive
8.3 Operation

9. STAPLER SECTION
9.1 Configuration/Drive
9.2 Operation

10. RECEIVING SECTION
10.1 Configuration
10.2 Drive
10.3 Operation

11. SADDLE SECTION SD-511
11.1 Configuration
11.2 Transport section
11.3 Alignment section
11.4 Stapler
11.5 Folding/Saddle stitching
11.6 Tri-folding
11.7 Exit section

PI THEORY OF OPERATION FS-535/ZU-606/PK-521/SD-512/JS-602/PI-505
1. PAPER PATH
1.1 Paper path (FS-535/SD-512/PK-521/PI-505)
1.2 Paper path (FS-535/ZU-606/JS-602)

2. CONFIGURATION
2.1 Finisher main body
2.2 Horizontal transport section

3. HORIZONTAL TRANSPORT SECTION
3.1 Drive
3.2 Operation

4. TRANSPORT SECTION
4.1 Drive
4.2 Operation

5. ALIGNMENT SECTION
5.1 Drive
5.2 Operation

6. EXIT TRAY SECTION
6.1 Drive
6.2 Operation

7. STAPLER SECTION
7.1 Drive
7.2 Operation

8. Z-FOLDING SECTION ZU-606
8.1 Configuration
8.2 Drive
8.3 Operation

9. PUNCH SECTION PK-521
9.1 Configuration
9.2 Drive
9.3 Operation

10. SADDLE SECTION SD-512
10.1 Configuration
10.2 Transport section
10.3 Alignment section
10.4 Stapler
10.5 Folding/Saddle stitching
10.6 Tri-folding
10.7 Exit section

11. JOB TRAY JS-602
11.1 Configuration
11.2 Drive
11.3 Operation

12. POST INSERT SECTION PI-505
12.1 Configuration
12.2 Drive
12.3 Operation

PJ THEORY OF OPERATION AU-102/AU-201/OT-503
1. AU-102
1.1 Configuration
1.2 Operation

2. AU-201
2.1 Configuration
2.2 Operation

3. OT-503
3.1 Configuration
3.2 Operation

PK THEORY OF OPERATION EK-606/EK-607/SC-508
1. EK-606
1.1 Configuration
1.2 Operation

2. EK-607
2.1 Configuration
2.2 Operation

3. SC-508
3.1 Configuration
3.2 Operation

PL THEORY OF OPERATION UK-208/UK-209
1. CONFIGURATION

2. OPERATION
2.1 Outline
2.2 Connection metting

PM THEORY OF OPERATION FK-508/FK-511
1. COMMUNICATION CONTROL
1.1 FIF bits of DIS, DTC and DCS
1.2 Modem fallback sequence
1.3 V8/V34 sequence

2. FUNCTION
2.1 Telephone function
2.2 F-code
2.3 Transmission function
2.3.1 Original scan mode
2.4 Reception function

 

PARTS MANUAL TABLE OF CONTENTS

1 EXTERNAL PARTS
2 PAPER FEED TRAY SECTION
3 PAPER TAKE-UP SECTION
4 PAPER TRANSPORT SECTION
5 CIS SECTION C I S
6 EXTERNAL PARTS
7 INNER COVER SECTION
8 OPERATION PANEL SECTION
9 IR COVER SECTION
10 SCANNER SECTION
11 PH UNIT
12 TONER SUPPLY SECTION
13 WASTE TONER BOX SECTION
14 ERASE LAMP SECTION
15 DV LOCK LEVER SECTION
16 TRANSFER UNIT
17 PAPER FEED SECTION
18 1ST PAPER FEED SECTION
19 2ND PAPER FEED SECTION
20 CASSETTE RAIL SECTION
21 PAPER SIZE DETECTION SECTION
22 1ST CASSETTE SECTION
23 2ND CASSETTE SECTION
24 CONVEYANCE SECTION
25 VERTICAL TRANSPORT SECTION
26 VERTICAL CONVEYANCE DOOR SECTION
27 BYPASS TRAY SECTION
28 REVERSAL UNIT
29 FUSING SECTION
30 PAPER EXIT SECTION
31 MAIN DRIVE/ PAPER FEED DRIVE SECTION
32 TONER BOTTLE DRIVE SECTION
33 FUSING DRIVE SECTION
34 OZONE DUCT SECTION
35 HIGH VOLTAGE SECTION
36 MAIN POWER SUPPLY SECTION
37 ELECTRICAL COMPONENTS
38 WIRING
39 WIRING ACCESSORIES AND JIGS
40 ACCESSORY PARTS

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