Description

SERVICE MANUAL TABLE OF CONTENTS

bizhub PRO C6500/C6500P/C5500
OUTLINE
1. SYSTEM CONFIGURATION
2. PRODUCT SPECIFICATIONS

MAINTENANCE
3. PERIODIC CHECK
3.1 Maintenance item
3.2 Replacement parts list
3.3 Concept of parts life
3.4 Maintenance procedure of the housing section
3.5 Maintenance procedure of the photoconductor section
3.6 Maintenance procedure of the charging section
3.7 Maintenance procedure of the intermediate transfer section
3.8 Maintenance procedure of the developing section
3.9 Maintenance procedure of the toner collection box assy
3.10 Maintenance procedure of the paper feeding section
3.11 Maintenance procedure of the bypass feed tray section
3.12 Maintenance procedure of the vertical conveyance section
3.13 Maintenance procedure of the registration section
3.14 Maintenance procedure of the ADU section
3.15 Maintenance procedure of the reverse/paper exit section
3.16 Maintenance procedure of the fusing section
3.17 Maintenance procedure of OT-502

4. SERVICE TOOLS
4.1 Service material list
4.2 Jig list
4.3 Mail remote notification system

5. FIRMWARE VERSION UP
5.1 ISW
5.2 ISWTrns
5.3 USB memory ISW
5.4 Internet ISW
5.5 Counter list obtaining with USB memory

6. OTHERS
6.1 Items not allowed to be disassembled and adjusted
6.2 Disassembly/reassembly parts list
6.3 Disassembly/reassembly procedure
6.4 Commercially available parts

ADJUSTMENT/SETTING
7. HOW TO USE THE ADJUSTMENT/SETTING SECTION
7.1 Composition

8. UTILITY MENU
8.1 List of utility mode

9. ADJUSTMENT LIST

10.SERVICE MODE
10.1 List of service mode
10.2 Setting method
10.3 Machine adjustment
10.4 Process Adjustment
10.5 System Setting
10.6 Counter/data
10.7 State Confirmation
10.8 ADF adjustment
10.9 Finisher Adjustment
10.10 Firmware version
10.11 CS Remote Care
10.12 List output
10.13 Test Mode
10.14 ISW
10.15 CE/Administrator Security Setting
10.16 Fee Collection Setting

11.MECHANICAL ADJUSTMENT
11.1 Adjusting the paper feed roller/BP pressure
11.2 (Maximum) paper feed (bypass) height adjustment
11.3 Pick-up movement amount adjustment (bypass)
11.4 Mis-centering adjustment of the paper feed tray /1, /2 and /3
11.5 Separation pressure adjustment of the paper feed tray/1, /2 and /3

TROUBLESHOOTING
12.JAM CODE
12.1 Jam code list

13.MALFUNCTION CODE
13.1 Malfunction code list

APPENDIX
14.PARTS LAYOUT DRAWING
14.1 Main body
14.2 DF
14.3 PF
14.4 LU
14.5 RU
14.6 FD
14.7 LS
14.8 FS
14.9 PI
14.10 PK
14.10.1 PK-512
14.10.2 PK-513
14.11 SD
14.12 PB

15.CONNECTOR LAYOUT DRAWING
15.1 Main body
15.2 DF
15.3 PF
15.4 LU
15.5 RU
15.6 FD
15.7 LS
15.8 FS
15.9 PI
15.10 PK
15.11 SD
15.12 PB

16.TIMING CHART
16.1 Main body
16.2 DF
16.3 PF
16.4 LU
16.5 FD
16.6 LS
16.7 FS
16.7.1 FS-503
16.7.2 FS-520/607
16.8 PI
16.9 PK
16.9.1 PK-512
16.9.2 PK-513
16.10 SD
16.11 PB

17.OVERALL WIRING DIAGRAM
17.1 Main body 1/12
17.2 Main body 2/12
17.3 Main body 3/12
17.4 Main body 4/12
17.5 Main body 5/12
17.6 Main body 6/12
17.7 Main body 7/12
17.8 Main body 8/12
17.9 Main body 9/12
17.10 Main body 10/12
17.11 Main body 11/12
17.12 Main body 12/12
17.13 DF
17.14 PF 1/4
17.15 PF 2/4
17.16 PF 3/4
17.17 PF 4/4
17.18 LU
17.19 RU
17.20 FD
17.21 LS
17.22 FS
17.23 PI
17.24 PK
17.25 SD 1/4
17.26 SD 2/4
17.27 SD 3/4
17.28 SD 4/4
17.29 PB 1/4
17.30 PB 2/4
17.31 PB 3/4
17.32 PB 4/4

PARTS MANUAL TABLE OF CONTENTS

1 EXTERNAL PARTS
2 OPERATION SECTION
3 OPTICAL SECTION
4 WRITE SECTION
5 CHARGE CORONA SECTION
6 PHOTO CONDUCTOR SECTION
7 DEVELOPING SECTION
8 TONER SUPPLY SECTION
9 TONER COLLECTING SECTION
10 INTERMEDIATE TRANSFER SECTION
11 FUSING SECTION
12 PROCESS CARRIAGE SECTION
13 SECONDARY TRANSFER SECTION
14 PAPER FEED DRIVING SECTION
15 PAPER FEED SECTION
16 CASSETTE
17 BYPASS SECTION
18 REGISTRATION SECTION
19 VERTICAL CONVEYANCE SECTION
20 DUPLEX SECTION
21 PAPER EXIT SECTION
22 PAPER EXIT GUIDE SECTION
23 DRIVE SECTION
24 MAIN FRAME
25 ELECTRICAL COMPONENTS
26 WIRING
27 WIRING ACCESSORIES AND JIGS
28 ACCESSORY PARTS