Description
SERVICE MANUAL TABLE OF CONTENTS
1. INSTALLATION
1.1 INSTALLATION REQUIREMENTS
1.2 COPIER INSTALLATION
1.3 PAPER TRAY UNIT INSTALLATION
1.4 LCT INSTALLATION
1.5 ARDF INSTALLATION
1.6 INTERCHANGE UNIT INSTALLATION
1.7 1-BIN TRAY UNIT INSTALLATION
1.8 SHIFT TRAY
1.9 BY-PASS FEED UNIT INSTALLATION
1.10 DUPLEX UNIT INSTALLATION
1.11 BRIDGE UNIT INSTALLATION
1.12 1000-SHEET FINISHER INSTALLATION
1.13 500-SHEET FINISHER (B442) INSTALLATION
1.14 PLATEN COVER (B406)
1.15 KEY COUNTER
1.16 OPTICS ANTI-CONDENSATION HEATER
1.17 TRAY HEATER
1.18 TRAY HEATER (OPTIONAL PAPER TRAY UNIT)
1.19 TRAY HEATER (OPTIONAL LCT)
1.20 COPY DATA SECURITY UNIT (B770)
1.21 HDD (B773)
1.22 DATA OVERWRITE SECURITY UNIT (B735)
2. PREVENTIVE MAINTENANCE SCHEDULE
2.1 PM TABLE
2.2 MAIN MOTOR DRIVE GEAR
3. REPLACEMENT AND ADJUSTMENT
3.1 SPECIAL TOOLS AND LUBRICANTS
3.2 SPECIAL TOOLS
3.3 LUBRICANTS
3.4 GENERAL CAUTIONS
3.5 SCANNER UNIT
3.6 LASER UNIT
3.7 PHOTOCONDUCTOR UNIT (PCU)
3.8 TRANSFER UNIT
3.9 FUSING/EXIT
4. TROUBLESHOOTING
4.1 SERVICE CALL CONDITIONS
4.2 SELF-DIAGNOSTIC MODE
4.3 PAPER FEED TROUBLESHOOTING
4.4 SKEWED IMAGE
4.5 IMAGE PROBLEMS
4.6 ELECTRICAL COMPONENT DEFECTS
4.7 BLOWN FUSE CONDITIONS
5. SERVICE TABLES
5.1 SERVICE PROGRAM MODE
5.2 FIRMWARE UPDATE
5.3 SOFTWARE RESET
5.4 SYSTEM SETTINGS AND COPY SETTING RESET
5.5 USER TOOLS
5.6 LEDS
5.7 DIP SWITCHES
5.8 USING THE DEBUG LOG
6. DETAILED DESCRIPTIONS
6.1 OVERVIEW
6.2 BOARD STRUCTURE
6.3 COPY PROCESS
6.4 SCANNING
6.5 IMAGE PROCESSING
6.6 LASER EXPOSURE
6.7 PHOTOCONDUCTOR UNIT (PCU)
6.8 DRUM CHARGE
6.9 DEVELOPMENT
6.10 DRUM CLEANING AND TONER RECYCLING
6.11 PAPER FEED
6.12 IMAGE TRANSFER AND PAPER SEPARATION
6.13 IMAGE FUSING AND PAPER EXIT
6.14 ENERGY SAVER MODES
7. SPECIFICATIONS
7.1 SPECIFICATIONS
7.2 MACHINE CONFIGURATION
APPENDIX 1 (for B205/B209/D007/D008)
1. RSS (REMOTE SERVICE SYSTEM)
1.1 RSS SET UP
1.2 SP MODE SETTINGS
1.3 CHECKING ITEMS USING RSS
1.4 JAM HISTORY
1.5 OTHERS
PAPER BANK B390
LARGE CAPACITY TRAY B391
1,000-SHEET FINISHER B408
1-BIN TRAY UNIT B413
DUPLEX UNIT B414
PARTS MANUAL TABLE OF CONTENTS
B205/B209 PARTS LOCATION AND LIST
1.EXTERIOR 1 (B205/B209)
2.EXTERIOR 2 (B205/B209)
3.OPERATION PANEL (B205/B209)
4.PLATEN COVER (OPTION B406)
5.OPTICS SECTION 1 (B205/B209)
6.OPTICS SECTION 2 (B205/B209)
7.OPTICS SECTION 3 (B205/B209)
8.LASER UNIT (B205/B209)
9.TRANSFER UNIT (B205/B209)
10.PAPER FEED SECTION 1 (B205/B209)
11.PAPER FEED SECTION 2 (B205/B209)
12.PAPER FEED SECTION 3 (B205/B209)
13.TONER HOPPER UNIT (B205/B209)
14.PAPER REGISTRATION (B205/B209)
15.PAPER TRAY (B205/B209)
16.PCU SECTION (B205/B209)
17.FUSING UNIT 1 (B205/B209)
18.FUSING UNIT 2 (B205/B209)
19.PAPER EXIT (B205/B209)
20.DRIVE SECTION 1 (B205/B209)
21.DRIVE SECTION 2 (B205/B209)
22.DRIVE SECTION 3 (B205/B209)
23.DRIVE SECTION 4 (B205/B209)
24.ELECTRICAL SECTION 1 (B205/B209)
25.ELECTRICAL SECTION 2 (B205/B209)
26.FRAME SECTION (B205/B209)
27.SBCU BOARD (B205/B209)
28.CONTROLLER BOARD (B205/B209)
29.IPU BOARD (B205/B209)
30.DECAL AND DOCUMENT (B205/B209)
31.SPECIAL TOOLS (B205/B209)
B205/B209 PARTS INDEX
PARTS INDEX
PAPER TRAY UNIT PS90 B390 PARTS LOCATION AND LIST
1.EXTERIOR (B390)
2.PAPER TRAY (B390)
3.PAPER FEED/TRANSFER (B390)
4.ELECTRICAL SECTION1 1 (B390)
5.ELECTRICAL SECTION1 2 (B390)
6.ELECTRICAL SECTION1 3 (B390)
7.DECALS AND DOCUMENTS (B390)
PAPER TRAY UNIT PS90 B390 PARTS INDEX
PARTS INDEX
LARGE CAPACITY TRAY PS500 B391 PARTS LOCATION AND LIST
1.EXTERIOR (B391)
2.PAPER FEED SECTION (B391)
3.TANDEM TRAY 1 (B391)
4.TANDEM TRAY 2 (B391)
5.TANDEM TRAY 3 (B391)
6.DRIVE/ELECTRICAL SECTION (B391)
7.DECALS AND DOCUMENTS (B391)
LARGE CAPACITY TRAY PS500 B391
PARTS INDEX
1,000 SHEET FINISHER SR790 B408 PARTS LOCATION AND LIST
1.EXTERIOR (B408)
2.TRANSPORT SECTION (B408)
3.PAPER EXIT SECTION 1 (B408)
4.PAPER EXIT SECTION 2 (B408)
5.VERTICAL TRANSPORT (B408)
6.STAPLE SECTION 1 (B408)
7.STAPLE SECTION 2 (B408)
8.STAPLE SECTION 3 (B408)
9.SHIFT TRAY DRIVE (B408)
10.DRIVE SECTION (B408)
11.ELECTRICAL SECTION (B408)
12.DECALS AND DOCUMENTS (B408)
1,000 SHEET FINISHER SR790 B408 PARTS INDEX
PARTS INDEX
1-BIN TRAY UNIT PT280 B413 PARTS LOCATION AND LIST
1.1 BIN TRAY (B413)
1-BIN TRAY UNIT PT280 B413
PARTS INDEX
DUPLEX UNIT AD420 B414 PARTS LOCATION AND LIST
1.DUPLEX UNIT 1 (B414)
2.DUPLEX UNIT 2 (B414)
3.DUPLEX UNIT 3 (B414)
DUPLEX UNIT AD420 B414 PARTS INDEX
PARTS INDEX
BYPASS TRAY TYPE 1027 B415 PARTS LOCATION AND LIST
1.BYPASS TRAY 1 (B415)
2.BYPASS TRAY 2 (B415)
BYPASS TRAY TYPE 1027 B415
PARTS INDEX
INTERCHANGE UNIT TYPE 1027 B416 PARTS LOCATION AND LIST
1.INTERCHANGE UNIT 1 (B416)
2.INTERCHANGE UNIT 2 (B416)
INTERCHANGE UNIT TYPE 1027 B416
PARTS INDEX
BRIDGE UNIT TYPE 1027 B417 PARTS LOCATION AND LIST
1.BRIDGE UNIT 1 (B417)
2.BRIDGE UNIT 2 (B417)
3.BRIDGE UNIT 3 (B417)
BRIDGE UNIT TYPE 1027 B417
PARTS INDEX
500 SHEET FINISHER SR820 B442 PARTS LOCATION AND LIST
1.Exterior (B442)
2.Shift Tray (B442)
3.Drive Section (B442)
4.Paper Exit Section (B442)
5.Paper Feed Section (B442)
6.Frame/Electrical Section (B442)
500 SHEET FINISHER SR820 B442
PARTS INDEX
INTERNAL SHIFT SORT TRAY TYPE 1027 B459 PARTS LOCATION AND LIST
1.INTERNAL SHIFT SORT TRAY TYPE1027 (B459)
INTERNAL SHIFT SORT TRAY TYPE 1027 B459
PARTS INDEX
FAX OPTION TYPE 3030 B766 PARTS LOCATION AND LIST
1.FAX OPTION (B766)
2.GWFCU3 BOARD (B766)
FAX OPTION TYPE 3030 B766
PARTS INDEX
PRINTER/SCANNER UNIT TYPE 3030 B846/B767 PARTS LOCATION AND LIST
1.PRINTER UNIT/PRINTER SCANNER UNIT (B846/B767)
PRINTER/SCANNER UNIT TYPE 3030 B846/B767
PARTS INDEX
PARTS INDEX
G3 INTERFACE UNIT TYPE 3030 B768 PARTS LOCATION AND LIST
1.G3 INTERFACE UNIT (B768)
2.SG3 BOARD (B768)
G3 INTERFACE UNIT TYPE 3030 B768
PARTS INDEX
AUTO REVERSE DOCUMENT FEEDER DF83 B810 PARTS LOCATION AND LIST
1.ARDF 1 (B810)
2.ARDF 2 (B810
3.ARDF 3 (B810)
4.ARDF 4 (B810)
5.ARDF 5 (B810)
6.ARDF 6 (B810)
7.ARDF 7 (B810)
8.DECALS AND DOCUMENTS (B810)
AUTO REVERSE DOCUMENT FEEDER DF83 B810
PARTS INDEX
PARTS INDEX
