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GESTETNER DSm725, DSm730, DSm725e, DSm730e, LANIER LD225, LD230, LD325, LD330, RICOH Aficio 3025, Aficio 3030, MP 2510, MP3010, SAVIN 8025, 8030, 8025e, 8030e Service Manual and Parts Manual

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SERVICE MANUAL TABLE OF CONTENTS

1. INSTALLATION
1.1 INSTALLATION REQUIREMENTS
1.2 COPIER INSTALLATION
1.3 PAPER TRAY UNIT INSTALLATION
1.4 LCT INSTALLATION
1.5 ARDF INSTALLATION
1.6 INTERCHANGE UNIT INSTALLATION
1.7 1-BIN TRAY UNIT INSTALLATION
1.8 SHIFT TRAY
1.9 BY-PASS FEED UNIT INSTALLATION
1.10 DUPLEX UNIT INSTALLATION
1.11 BRIDGE UNIT INSTALLATION
1.12 1000-SHEET FINISHER INSTALLATION
1.13 500-SHEET FINISHER (B442) INSTALLATION
1.14 PLATEN COVER (B406)
1.15 KEY COUNTER
1.16 OPTICS ANTI-CONDENSATION HEATER
1.17 TRAY HEATER
1.18 TRAY HEATER (OPTIONAL PAPER TRAY UNIT)
1.19 TRAY HEATER (OPTIONAL LCT)
1.20 COPY DATA SECURITY UNIT (B770)
1.21 HDD (B773)
1.22 DATA OVERWRITE SECURITY UNIT (B735)

2. PREVENTIVE MAINTENANCE SCHEDULE
2.1 PM TABLE
2.2 MAIN MOTOR DRIVE GEAR

3. REPLACEMENT AND ADJUSTMENT 
3.1 SPECIAL TOOLS AND LUBRICANTS
3.2 SPECIAL TOOLS
3.3 LUBRICANTS
3.4 GENERAL CAUTIONS
3.5 SCANNER UNIT
3.6 LASER UNIT
3.7 PHOTOCONDUCTOR UNIT (PCU)
3.8 TRANSFER UNIT
3.9 FUSING/EXIT
3.10 PAPER FEED
3.11 PCBS AND OTHER ITEMS
3.12 COPY ADJUSTMENTS: PRINTING/SCANNING

4. TROUBLESHOOTING 
4.1 SERVICE CALL CONDITIONS
4.2 SELF-DIAGNOSTIC MODE
4.3 PAPER FEED TROUBLESHOOTING
4.4 SKEWED IMAGE
4.5 IMAGE PROBLEMS
4.6 ELECTRICAL COMPONENT DEFECTS
4.7 BLOWN FUSE CONDITIONS

5. SERVICE TABLES
5.1 SERVICE PROGRAM MODE
5.2 FIRMWARE UPDATE
5.3 SOFTWARE RESET
5.4 SYSTEM SETTINGS AND COPY SETTING RESET
5.5 USER TOOLS
5.6 LEDS
5.7 DIP SWITCHES
5.8 USING THE DEBUG LOG

6. DETAILED DESCRIPTIONS
6.1 OVERVIEW
6.2 BOARD STRUCTURE
6.3 COPY PROCESS
6.4 SCANNING
6.5 IMAGE PROCESSING
6.6 LASER EXPOSURE
6.7 PHOTOCONDUCTOR UNIT (PCU)
6.8 DRUM CHARGE
6.9 DEVELOPMENT
6.10 DRUM CLEANING AND TONER RECYCLING
6.11 PAPER FEED
6.12 IMAGE TRANSFER AND PAPER SEPARATION
6.13 IMAGE FUSING AND PAPER EXIT
6.14 ENERGY SAVER MODES

7. SPECIFICATIONS
7.1 SPECIFICATIONS
7.2 MACHINE CONFIGURATION

APPENDIX 1 (for B205/B209/D007/D008)
1. RSS (REMOTE SERVICE SYSTEM) 
1.1 RSS SET UP
1.2 SP MODE SETTINGS
1.3 CHECKING ITEMS USING RSS
1.4 JAM HISTORY
1.5 OTHERS

PAPER BANK B390

LARGE CAPACITY TRAY B391

1,000-SHEET FINISHER B408

1-BIN TRAY UNIT B413

DUPLEX UNIT B414

BY-PASS TRAY B415

INTERCHANGE UNIT B416

BRIDGE UNIT B417

500-SHEET FINISHER B442

INTERNAL SHIFT SORT TRAY B459

FAX OPTION B766

PRINTER/SCANNER B767/PRINTER B846

DOCUMENT FEEDER B810

PRINTER/SCANNER OPTION D318

PARTS MANUAL TABLE OF CONTENTS

B205/B209 PARTS LOCATION AND LIST
LOCATION OF UNIT
1.EXTERIOR 1 (B205/B209)
2.EXTERIOR 2 (B205/B209)
3.OPERATION PANEL (B205/B209)
4.PLATEN COVER (OPTION B406)
5.OPTICS SECTION 1 (B205/B209)
6.OPTICS SECTION 2 (B205/B209)
7.OPTICS SECTION 3 (B205/B209)
8.LASER UNIT (B205/B209)
9.TRANSFER UNIT (B205/B209)
10.PAPER FEED SECTION 1 (B205/B209)
11.PAPER FEED SECTION 2 (B205/B209)
12.PAPER FEED SECTION 3 (B205/B209)
13.TONER HOPPER UNIT (B205/B209)
14.PAPER REGISTRATION (B205/B209)
15.PAPER TRAY (B205/B209)
16.PCU SECTION (B205/B209)
17.FUSING UNIT 1 (B205/B209)
18.FUSING UNIT 2 (B205/B209)
19.PAPER EXIT (B205/B209)
20.DRIVE SECTION 1 (B205/B209)
21.DRIVE SECTION 2 (B205/B209)
22.DRIVE SECTION 3 (B205/B209)
23.DRIVE SECTION 4 (B205/B209)
24.ELECTRICAL SECTION 1 (B205/B209)
25.ELECTRICAL SECTION 2 (B205/B209)
26.FRAME SECTION (B205/B209)
27.SBCU BOARD (B205/B209)
28.CONTROLLER BOARD (B205/B209)
29.IPU BOARD (B205/B209)
30.DECAL AND DOCUMENT (B205/B209)
31.SPECIAL TOOLS (B205/B209)

B205/B209 PARTS INDEX
PARTS INDEX

PAPER TRAY UNIT PS90 B390 PARTS LOCATION AND LIST
1.EXTERIOR (B390)
2.PAPER TRAY (B390)
3.PAPER FEED/TRANSFER (B390)
4.ELECTRICAL SECTION1 1 (B390)
5.ELECTRICAL SECTION1 2 (B390)
6.ELECTRICAL SECTION1 3 (B390)
7.DECALS AND DOCUMENTS (B390)

PAPER TRAY UNIT PS90 B390 PARTS INDEX
PARTS INDEX

LARGE CAPACITY TRAY PS500 B391 PARTS LOCATION AND LIST
1.EXTERIOR (B391)
2.PAPER FEED SECTION (B391)
3.TANDEM TRAY 1 (B391)
4.TANDEM TRAY 2 (B391)
5.TANDEM TRAY 3 (B391)
6.DRIVE/ELECTRICAL SECTION (B391)
7.DECALS AND DOCUMENTS (B391)

LARGE CAPACITY TRAY PS500 B391 PARTS INDEX
PARTS INDEX

1,000 SHEET FINISHER SR790 B408 PARTS LOCATION AND LIST
1.EXTERIOR (B408)
2.TRANSPORT SECTION (B408)
3.PAPER EXIT SECTION 1 (B408)
4.PAPER EXIT SECTION 2 (B408)
5.VERTICAL TRANSPORT (B408)
6.STAPLE SECTION 1 (B408)
7.STAPLE SECTION 2 (B408)
8.STAPLE SECTION 3 (B408)
9.SHIFT TRAY DRIVE (B408)
10.DRIVE SECTION (B408)
11.ELECTRICAL SECTION (B408)
12.DECALS AND DOCUMENTS (B408)

1,000 SHEET FINISHER SR790 B408 PARTS INDEX
PARTS INDEX

1-BIN TRAY UNIT PT280 B413 PARTS LOCATION AND LIST
1.1 BIN TRAY (B413)

1-BIN TRAY UNIT PT280 B413 PARTS INDEX
PARTS INDEX

DUPLEX UNIT AD420 B414 PARTS LOCATION AND LIST
1.DUPLEX UNIT 1 (B414)
2.DUPLEX UNIT 2 (B414)
3.DUPLEX UNIT 3 (B414)

DUPLEX UNIT AD420 B414 PARTS INDEX
PARTS INDEX

BYPASS TRAY TYPE 1027 B415 PARTS LOCATION AND LIST
1.BYPASS TRAY 1 (B415)
2.BYPASS TRAY 2 (B415)

BYPASS TRAY TYPE 1027 B415 PARTS INDEX
PARTS INDEX

INTERCHANGE UNIT TYPE 1027 B416 PARTS LOCATION AND LIST
1.INTERCHANGE UNIT 1 (B416)
2.INTERCHANGE UNIT 2 (B416)

INTERCHANGE UNIT TYPE 1027 B416 PARTS INDEX
PARTS INDEX