Description
SERVICE MANUAL TABLE OF CONTENTS
1. PRODUCT INFORMATION
1.1 SPECIFICATIONS
1.2 MACHINE CONFIGURATION
1.3 GUIDANCE FOR THOSE WHO ARE FAMILIAR WITH PREDECESSOR PRODUCTS
1.4 OVERVIEW
2. INSTALLATION
2.1 INSTALLATION REQUIREMENTS
2.2 COPIER INSTALLATION
2.3 PAPER FEED UNIT (D331)
2.4 LCT (B391)
2.5 ARDF (D366)
2.6 INTERCHANGE UNIT (D371)
2.7 1-BIN TRAY UNIT (D367)
2.8 SHIFT TRAY (D385)
2.9 BYPASS FEED UNIT (D370)
2.10 DUPLEX UNIT (D369)
2.11 BRIDGE UNIT (D368)
2.12 1000-SHEET FINISHER (B408)
2.13 1000-SHEET BOOKLET FINISHER (B793)
2.14 PUNCH UNIT (B807)
2.15 500-SHEET FINISHER (D372)
2.16 PLATEN COVER (B406)
2.17 KEY COUNTER (B452)
2.18 HEATERS
2.19 COPY DATA SECURITY UNIT (B829)
2.20 HARD DISK (D362)
2.21 MECHANICAL COUNTER
2.22 KEY COUNTER INTERFACE UNIT
2.23 CONTROLLER OPTIONS
3. PREVENTIVE MAINTENANCE
3.1 PM TABLES
3.2 MAIN MOTOR DRIVE GEAR
4. REPLACEMENT AND ADJUSTMENT
4.1 SPECIAL TOOLS AND LUBRICANTS
4.2 GENERAL CAUTIONS
4.3 SCANNER UNIT
4.4 LASER UNIT
4.5 PHOTOCONDUCTOR UNIT (PCU)
4.6 TRANSFER UNIT
4.7 FUSING/EXIT
4.8 PAPER FEED
4.9 PCBS AND OTHER ITEMS
4.10 COPY ADJUSTMENTS: PRINTING/SCANNING
5. SYSTEM MAINTENANCE
5.1 SERVICE PROGRAM MODE
5.2 FIRMWARE UPDATE
5.3 NVRAM DATA UPLOAD/DOWNLOAD
5.4 USER TOOLS
5.5 LED AND DIP SWITCHES
5.6 USING THE DEBUG LOG
6. TROUBLESHOOTING
6.1 SERVICE CALL CONDITIONS
6.2 SELF-DIAGNOSTIC MODE
6.3 PAPER FEED TROUBLESHOOTING
6.4 SKEWED IMAGE
6.5 IMAGE PROBLEMS
6.6 ELECTRICAL COMPONENT DEFECTS
6.7 BLOWN FUSE CONDITIONS
7. ENERGY SAVING
7.1 ENERGY SAVE
7.2 PAPER SAVE
D017/D018/D019/D020/D084/D085 SERVICE MANUAL APPENDICES
B391 LARGE CAPACITY TRAY PS500
B408 1000-SHEET FINISHER SR790
B793 BOOKLET FINISHER SR3000
D331 PAPER FEED UNIT PB3030
D361-D510 FAX OPTION TYPE 3350-3351
D366 ARDF DF3030
D367 1-BIN TRAY BN3030
D368 BRIDGE UNIT BU3020
D369 DUPLEX UNIT AD3000
D370 BYPASS TRAY BY3000
D371 INTERCHANGE UNIT TYPE 3350
D372 500-SHEET FINISHER SR3050
D383 PRINTER/SCANNER OPTION
D385 INTERNAL SHIFT TRAY SH3010
PARTS MANUAL TABLE OF CONTENTS
D017/D018/D019/D020/D084/D085 PARTS LOCATION AND LIST
Location Of Unit
1.Exterior 1
2.Exterior 2
3.Operation Panel
4.Scanner Section 1
5.Scanner Section 2
6.Scanner Section 3
7.Laser Unit
8.Paper Tray
9.1st Paper Feed Section
10.2nd Paper Feed Section
11.Vertical Transport
12.Paper Registration
13.Toner Hopper Unit
14.PCU Section
15.Transfer Unit
16.Fusing Unit 1
17.Fusing Unit 2
18.Paper Exit
19.Drive Section 1
20.Drive Section 2
21.Drive Section 3
22.Electrical Section 1
23.Electrical Section 2
24.Electrical Section 3
25.Frame Section
26.BCU Board
27.Controller Board
28.Decal And Document
29.Special Tools
D017/D018/D019/D020/D084/D085 PARTS INDEX
PARTS INDEX
LARGE CAPACITY TRAY PS500 B391 PARTS LOCATION AND LIST
1.Exterior (B391)
2.Paper Feed Section (B391)
3.Tandem Tray 1 (B391)
4.Tandem Tray 2 (B391)
5.Tandem Tray 3 (B391)
6.Drive/Electrical Section (B391)
7.Decals And Documents (B391)
LARGE CAPACITY TRAY PS500 B391 PARTS INDEX
PARTS INDEX
1000 SHEET FINISHER SR790 B408 PARTS LOCATION AND LIST
1.Exterior (B408)
2.Transport Section (B408)
3.Paper Exit Section 1 (B408)
4.Paper Exit Section 2 (B408)
5.Vertical Transport (B408)
6.Staple Section 1 (B408)
7.Staple Section 2 (B408)
8.Staple Section 3 (B408)
9.Shift Tray Drive (B408)
10.Drive Section (B408)
11.Electrical Section (B408)
12.Decals And Documents (B408)
1000 SHEET FINISHER SR790 B408 PARTS INDEX
PARTS INDEX
BOOKLET FINISHER SR3000 B793 PARTS LOCATION AND LIST
1.Exterior (B793)
2.Paper Transfer (B793)
3.Paper Exit (B793)
4.Shift Transfer Section (B793)
5.Staple Transfer Section 1 (B793)
5.Original Exit (D366)
6.Drive Section (D366)
7.Frame Section (D366)
8.Decals And Documents (D366)
ARDF DF3030 D366 PARTS INDEX
PARTS INDEX
1-BIN TRAY BN3030 D367 PARTS LOCATION AND LIST
1.1 Bin Tray (D367)
1-BIN TRAY BN3030 D367 PARTS INDEX
PARTS INDEX
BRIDGE UNIT BU3020 D368 PARTS LOCATION AND LIST
1.Bridge Unit 1 (D368)
2.Bridge Unit 2 (D368)
3.Bridge Unit 3 (D368)
BRIDGE UNIT BU3020 D368 PARTS INDEX
PARTS INDEX
DUPLEX UNIT AD3000 D369 PARTS LOCATION AND LIST
1.Duplex Unit 1 (D369)
2.Duplex Unit 2 (D369)
3.Duplex Unit 3 (D369
4.Duplex Unit 4 (D369)
5.Duplex Unit 5 (D369)
6.Duplex Unit 6 (D369)
DUPLEX UNIT AD3000 D369 PARTS INDEX
PARTS INDEX
BYPASS TRAY BY3000 D370 PARTS LOCATION AND LIST
1.By-Pass Tray 1 (D370)
2.By-Pass Tray 2 (D370)
BYPASS TRAY BY3000 D370 PARTS INDEX
PARTS INDEX
INTERCHANGE UNIT TYPE 3350 D371 PARTS LOCATION AND LIST
1.Interchange Unit 1 (D371)
INTERCHANGE UNIT TYPE 3350 D371 PARTS INDEX
PARTS INDEX
FINISHER SR3050 D372 PARTS LOCATION AND LIST
1.Exterior (D372)
2.Paper Transfer 1 (D372)
3.Paper Transfer 2 (D372)
4.Jogger Unit 1 (D372)
5.Jogger Unit 2 (D372)
6.Stapler Unit (D372)
7.Paper Exit (D372)
8.Drive Section (D372)
FINISHER SR3050 D372 PARTS INDEX
PARTS INDEX
PRINTER/SCANNER OPTION TYPE 3350 D383 PARTS LOCATION AND LIST
1.Printer/Scanner Option 1 (D383)
2. Printer/Scanner Option 2 (B829/D362/D377/D383)
PRINTER/SCANNER OPTION TYPE 3350 D383 PARTS INDEX
PARTS INDEX
INTERNAL SHIFT TRAY SH3010 D385 PARTS LOCATION AND LIST
1.Internal Shift Tray (D385)
INTERNAL SHIFT TRAY SH3010 D385 PARTS INDEX
PARTS INDEX
